Chongqing HOPU Filtration Plant Manufacture Co.,ltd

Fuller's earth Transformer Oil Regeneration Plant

Transformer Oil Regeneration Machine，transformer oil

Oil Regeneration Extends Transformer Unit Life

HOPU's mobile regeneration system restores transformer oil by removing acidity, sludge, soluble oil decay products and improves oil colour with Fuller's earth treatment technology. When the treatment is complete, the regenerated oil meets or exceeds international standards for new oil with lower acidity and improved tan delta, interfacial tension, and oxidation stability. The cellulose insulation and internal components of the transformer also benefit from the flushing effect of multiple passes of hot regenerated oil, which helps remove decay products and sludge from internal surfaces.

Advantages of Oil Regeneration

• Extends the transformer life by restoring the qualities of the transformer oil to be similar to new oil condition

• Oil Regeneration is much less costly than changing new oil

• Minimal downtime as a result no revenue loss as Oil Regeneration can be performed ‘on-inline or live’/ energized transformer

• Environmentally friendly as the existing oil is reused. There will also be no hazard from oil spills and PCB contamination, including the trouble with the disposal of old oil

• Oil Regeneration removes the sludge build up and deposited on the internal core and coils of the transformer, which a traditional oil change will not

• Oil Regeneration can be continuously performed in most weather conditions and will not run the risk of exposing the internal transformer core to adverse weather conditions during an oil change

Introduction:

ZYD-I Dielectric Transformer Oil Treatment Regeneration Machine is applied to process transformer oil and insulating oil from power plant, power station, electric power company, power transmission equipment, transformers, industrial and mining enterprises, especially suitable for on-site installation, maintenance and purifying high level new oil, or running oil from big power transmission and distribution equipment and transformers on national main power transformation grid, which is above 110-750KV. This special vacuum oil water separator can shorten the oil treatment period for transformer installation and maintenance.

Contaminants in transformer oil:

  particles like rust scales, dust and fibres

  of carbon particles due to ageing of switchgear

  absorbs moisture resulting in free and dissolved water

  of air

  fluids produce absorbed gases, causing equipment failure and arc suppression in switchgear

  formation

  in acidity level

  products are caused by oxidation, as well as cross contamination of other products.

Through the vacuum dehydrator, degasification, filtration processes, the dissolved gases and moisture, solid particulate, free carbon,acid contamination can be completely removed,thus improve the oil dielectric strength,oil color,and oil quality as well.

Technical Parameters

Oil Index After Treated by ZYD-I Machine

Single Stage Vacuum Transformer Oil Purifier

Vacuum Insulation Oil Purifier，

Application:

ZY Single-Stage Vacuum transformer oil refinery machine is mainly used to improve the properties of insulation oil. It can remove trace water, gas, particulate matters etc. From the insulating oil, electric oil and transformer oil effectively and rapidly so as to boost performance of transformers, circuit breakers, mutual inductors, cable and capacitors which have insulation system.

Edges:

with Double-Stage Transformer Oil Purifier, ZY haven't Roots pump, only have vacuum pump.

water, gas and impurities effectively by utilizing the unique technology of 3D Stereo-Evaporation, hence improve the voltage withstand strength and the quality of oil, which ensures a safe operation of power generation equipment.

can inject the insulation oil into the transformer devices, and has the function of electrification online operation.

the value of breakdown voltage greatly..

handling and maintenance.

double infrared liquid control automatically system to control inlet and outlet the oil smoothly.

maintenance and replacement expenses.

series equipment can be used for testing breakdown voltage of transformer oil and print the result automatically.

maintenance and replacement expresses.

performance security system including pressure protection device and automatic temperature controller makes purifier operate safely.

coacervation technology, coalescing technology, separating technology and refined purification technology. To remove free, soluble water, carbon, free and dissolved gases and particulate matters from insulating oil effectively and rapidly.

machine can work independently, also it can work with the oil regeneration system that can eliminate the acid, the color and reduce the PH value effectively, then further enhance the insulation value of oil.

Optional:

A : Without Enclosure, open and Stationary type

B : With Enclosure, Cubicle and Stationary type

C : With Skid base type

D : Mounted on casters

E : Mounted on Single-axle Trailers (Pneumatic tyre, Speed selectable)

F : Mounted on Double-axle Trailers (Pneumatic tyre, Speed selectable)

You May also be interested in:

A: Transformer Oil Tester, Testing the insulating oil's dielectric strenght

B: Vacuum Pumping Set, pumping the transformer

C: Moisture Meter, measuring the water content in the transformer oil

D: Flow meter, measuring the flow oil quanity through the machine

Technical Parameters:

Vacuum Insulation Oil Filtration Machine for Series ZY

Vacuum Insulation Oil Purifier，

Vacuum Insulation Oil Filtration Machine for Series ZY

Application：
This purifier is applied to treat various of unqualified or used insulation oils including aging transformer oil, mutual inductor oil, switch oil,cable oil.
This type of Insulation Oil Filtration Machine can degas, dewater by low vacuum distillation,removing the impurities of insulating oil quickly and effectively. It improves the value of voltage value, oil dielectric strength, extends oil service life and make sure electrical equipment work safely. The power station and mine mainly use the machine to deal with transformer oil,mutual inductor oil, switch oil and cable oil.

Features:
machine is small, hi-efficient conveniently. And it can live operated with electrical, vacuum oiling the power equipment and dry moisture of power equipment.
removing the impurities technology filtering through double FH trapezoidal network and absorbing by high polymer without the mechanical . This machine adopts a high effective vacuum and the internationally advanced stereo-evaporation technology
oil of any grades can be treated on line at the working site
machine can work independently; also it can work with the oil regeneration system.

Technical Parameter

Vacuum Gear Oil Purifier, Compressor Oil Purification Machine PLC

Vacuum Lubricant Oil Purifier

TYA Series Lubricant Oil Purifier are mainly designed to handle the water infiltration, emulsification and particle pollution of various industrial oil such as gear oil,compressor oil , cooler oil,mechanical oil, hydraulic oil,  caused in the process of their production, transportation and usage.

It is solely designed for lubricating oil is made according to nature of high impurity of gear lubricating oil including hydraulic oil and mechanical oil, which has features of short time for treatment and high efficiency, enabling fast removal of oil's water, gas, impurity and volatiles such as alcohol, gasoline and ammonia gas. Hence the quality of oil is improved, viscosity of lubricating oil, flash point and other performances are recovered which ensures a correct running of hydraulic system, power system and lubricating system.

Feature:

1) Perfect capacity of removing impurities. The special filters made of special materials which can effectively and rapidly eliminate various impurities, water and gas.

2) Automatic reverses flushing ability, which automatically cleans the mass impurities withheld by the purifier.

3) Advanced medium heating absorption and condensation system

4) Pressure protection, auto heating temperature control, and device of auto separation of condensate water, easy to handle, safe and reliable.

5) Top quality purification material, large capacity of handling impurity, corrosion-proof, high temperature resistant, good mechanical strength, high precision of impurity removal and long lifetime.

6) Unique water/gas removal system, which adopts stereo-evaporation technology, multi-oil water separation technology, enabling fast removal of water, gas and impurity in oil.

7) Imported parts are used for all electric system, which ensures operation of the equipment with high performance

8) Lowly noisy oil pump is specially made

Technical Parameters:

Available Parts for customer option:

1. Fully closed-type for protecting oil purifier machine (weather proof, vacuum proof, Waterproof, dustproof etc.)

2. Mobile trailer with enclosed type can move long distance working in field.

3. Choosing different vacuum pump, oil pump and electric parts(such as SCHNEIDER, SIEMENS,LEYBOLD,ABB,EDWARDS,PVR etc.)

4. PLC controller for operation fully-automatically and explosion proof materials

5. On-line Moisture detector, flow meter, viscosity tester, acidity tester tec.

Vacuum Lubricant Oil Filtration Machine for Series TYA

Vacuum Lubricant Oil Purifier

Vacuum Lubricant Oil Filtration Machine for Series TYA

TYA series Vacuum Lubricant Oil Filtration Machine is applied to recover and purify various high-precision lubricating oil,hydraulic oil, compressor oilgear oil, heat treatment oil,cutting fluids,quench oil and various industrial oils etc
It can remove free water,dissolved water, free gas, acid, emulsification, and eliminate impurity, big and small particulates,dust, and foam in the waste oil.
It can also eliminate metallic impurity,colloid,slude and the volatile matter (for example ethyl alcohol, gasoline, ammonia and so on).
It enhances the oil quality, restores the oil viscosity, augments the flash point and improves the operational performance. Guaranteed the hydraulic system and the dynamic system, the lubrication system normal operation, so the machine is suitable for many lines, such as the mine, metallurgy, electric power, transportation,drilling and so on. 

Features
1. Strong capability of breaking emulsification.
2. The combination of coalescing separation and vacuum dewatering.
unique degas and dewater system: Using the Stereo-Evaporation technical, which can separate the water and gas from the oil quickly by the Multi-level water-oil separation technology.
4. Advanced dielectric condensation device 
5. With high polymeric absorbing material
ability to filter the impurity,strong capability of breaking emulsification. We adopt the high quality filter materials, which has a good function in anti-corrosive, thermos table, mechanical strength. Especially, the precision of eliminates impurity is high and the service life is long. Also, it has a large volume for storing the impurities.

Technical specs( It will be changed as customer's requirements)