Heanjia Super-Metals Co., Ltd

Nickel mesh is used in the diverse corrosion conditions such as neutral, acidic and alkaline salts, sulphuric acid and phosphoric acid. The metal provides sufficient resistance to the strong and rigorous salts such as phosphorous trichloride, phosphorous oxychloride and benzoyl chloride.

Nickel exhibits face centered cubic lattice structure that offers improved formability and strength. The machining of strip is performed with the large paced cutting equipments at the lower speed.

 Nickel Wire Mesh Specification

Chemical composition % of Nickel 200

Monel Wire Mesh Screen is a superior resistant to corrosion that is caused by the sea water, stress corrosion cracking in the freshwater, dry hydrochloric and hydrofluoric acids. It can be easily used in the non-oxidizing chloride solutions. It attains large strength and causes resistance to the salt and caustic solutions.

Monel Wire Mesh offers tremendous resistance to chloride stress corrosion cracking in the variety of environments. It is an excellent resistant to reducing agents.

Mesh Specifications

Chemical composition of monel 400 wire mesh/screen:

The room temperature shear strength of monel 400 wire mesh/screen

Monel Wire Mesh Screen offers great mechanical properties at the subzero temperatures. The strength and toughness are enhanced by nominal alteration in ductility. It doesn’t introduce ductile to brittle transition even at freezing point of hydrogen.

Characteristics of Monel wire mesh
1.Hefty resistant to seawater and steam at high temperatures
2.Superior resistance to rapidly flowing brackish water or seawater, stress corrosion cracking in most freshwaters
4.Especially resistant to dry hydrochloric and hydrofluoric acids and sulfuric acids

5. High Resistance to neutral and alkaline salt and alkalies.

Applications of Monel wire mesh/screen;
1. Seawater Operations
2. Gasoline and freshwater tanks and crude petroleum
3. Boiler feed water heaters and heat exchange equipments

Nichrome wire mesh attains the splendid features of excellent resistance to corrosion at the grand temperature levels. It attains minor temperature coefficient of expansion and large performance temperature limit. It provides tremendous resistance to carburization, thermal upset, drooping and bending. It has superior mechanical features and widely competent in producing secure oxide layer to resist corrosion.

Nichrome wire mesh is an affordable resistance wire. It is primarily implemented in the production of industrial electric furnaces, domestic heating equipments and ceramics, heat processing and electronic operations.

Nichrome Resistance Heating wire offers large electric resistance that increases significantly if temperature increases since it has large temperature coefficient of electric resistivity. The common applications of resistance heating wire include manufacturing powerful electric resistors and heating apparatus. The main purpose of resistance wire is to generate enormous heat when it is heated enormously.

Nichrome Resistance Heating wire is a hard, dense material. It offers superior resistance to oxidation and many corrosive conditions at the high temperatures. It creates protective layer when heated at the high scale. The wire also introduces high performance temperature limit, prolonged service life and large stress capability.

Inconel Wire Mesh Screen provides excellent resistance to the many corrosive environments such as acids, alkalies, oxidizing and reducing conditions. It is utilized in the elevated temperature operations.

Inconel Wire Mesh Screen offers large fatigue strength at the room temperature to the hot regions. It is constructed to get the high creep rupturing strength at the high temperature limits. The solution annealing is recommended to obtain the grain growth for high creeping resistance at the grand temperature levels. The minor modification in the composition leads to grain development and enhances the stress rupturing features.

Wire Mesh Specification:

Inconel Wire Mesh Screen is classified as follows:

Properties of Inconel Wire Mesh Screen:
1. Intense mechanical strength: tensile strength, fatigue strength and creep-rupturing 
2. Good weldable character restricts post weld age cracking. 
3. Oxidation resistance at the numerous temperatures limits
4. Remarkable resistance to corrosion.
5. Non-magnetic nature

Applications of Inconel Wire Mesh Screen: 
1. Gas turbine components
2. Cryogenic tanks and Forming equipments. 
3. Extrusion dies. 
4. Heat processing and nuclear reactor applications. 
5. Liquid fuel rocket motor parts
6. Springs and fastener components

Mesh weaving method:

Hastelloy Mesh provides intense resistance to the wide corrosion media including pitting corrosion and crevice corrosion. It strictly resists the stress corrosion cracking and oxidizing aqueous solutions. It offers tremendous resistance to hydrates chlorine, nitric acid and oxidizing acids and chlorides and reduction and oxidation media. So Hastelloy is suitable to perform in the rigorous conditions.

Hastelloy Mesh is used in the different chemical processing operations. It provides large resistance to the rigorous oxidizers like ferric and cupric chloride, organic and inorganic acid, formic and acetic acid and acetic anhydride. It fits best in the several industrial applications.

Mesh Specifications

Corrosion Resistance Properties of Hastelloy Mesh

1.Reduction and oxidation conditions

2.Pitting and crevice corrosion

3.Stress corrosion cracking, oxidizing aqueous media.

4.Hydrates chlorine and nitric acid and other oxidizing acids and chlorine ions

5. Various chemical processing’s such as strong oxidizers like ferric and cupric chloride
6. Formic and acetic acids and acetic anhydride

Applications of Hastelloy Mesh:

1. Drugs manufacturing
2. Cellophane preparation
3. Chlorination devices
4. Pesticide processing
5. Incineration scrubber apparatus

Mesh weaving method:

Titanium Wire Mesh is a shiny white metal wire mesh attributes lower density, large strength and easy fabrication features. It offers excellent resistance to corrosion and shows ductile nature when placed in the presence of oxygen. It provides large strength to weight ratio and high melting point of 1650oC. It is a significant refractory metal. The titanium wire mesh offers paramagnetic character and minor electrical and thermal conductivity.

Mesh Specification

Physical properties of Titanium Wire Mesh

Titanium doesn’t dissolve in water though it dissolves in the concentrated acids. It produces the security oxide layer when set up at the high temperatures in air though at the room temperatures it avoids tarnishing.

Properties of Titanium Wire Mesh

1.Tough  and light weight

2.Resistance to powerful acids and alkalis

3.Major and minor temperature adherent

4.Large tensile strength at the high temperatures

Applications of Titanium Wire Mesh

1.Fasteners

2.Electrode material wire

3.Medical industry

Tungsten Mesh Screen is called as the superior functional material that is widely utilized in the filaments. It has very high melting scale about 3422oC as well as boiling scale about 5555oC. The wire mesh is featured with the better physical properties like high density, minor vapor pressure and thermal expansion. It offers large thermal conductivity, high electrical resistance and large modulus of elasticity. The tungsten wire mesh offers excellent resistance to corrosion and has supreme mechanical features.

Mesh Specifications

Properties of Tungsten Wire Mesh:

1) Rough, thick, silver-white color, bright metal creates a secure coating upon subjecting into open air.

2) Hefty melting point and tensile strength

3) Ductile

4) Tremendous resistance to corrosion

The tungsten element prevents corrosion due to oxygen, acids and alkalis. It mixes with oxygen to create yellow tungsten oxide that dissolves in the aqueous alkaline solution. The Tungsten carbides offer resistance to the chemical however it reacts aggressively with the chlorine.

Applications of Tungsten Wire Mesh:
1) Filaments for lamps of coiled-coil or three-coiled incandescent lamp,

2) Fluorescent lamp, halogen lamp, auto lamp and hi-color temperature lamps, etc.
3) Electron tubes.
 

Spooling of Tungsten wire Mesh

Tungsten wire­ Mesh is usually spooled on neat and fault free spools. The wire with major diameters is coiled itself. Spools are level filled in absence of pilling near flanges. The external edge of wire is labeled and joined firmly to the spool or self coil.

Duplex Stainless Steel Wire Mesh Screen gives outstanding resistance to chloride ion stress corrosion cracking and several corrosion conditions. Large potential. It provides excellent resistance to pitting and crevice corrosion. Due to the high content of Cr and Mo, 2507 steel offers superior resistance to organic acids like formic acid, acetic acid and inorganic acid.

Duplex Stainless Steel Wire Mesh Screen offers higher resistance to the chlorides corrosion than 904 alloy. It is utilized in the oil and gas processing industry, fire systems and water apparatus.

Mesh Specifications

Chemical composition of Duplex Stainless Steel 2507 Wire Mesh Screen

Physical Properties of Duplex Stainless Steel Wire Mesh Screen

The superior blend of high tensile strength and impact strength with nominal coefficient of thermal expansion as well as high heat conductivity enables this steel for implementing in the various operations.

Mechanical properties of Duplex Stainless Steel Wire Mesh Screen

Applications of Duplex Stainless Steel Wire Mesh Screen

1. Offshore oil and gas applications
2. Brine solutions
3. Power production house
4. Commercial scrubber system
5. Tower and piping

Mesh weaving method:

Duplex Stainless Steel Perforated Metal is popularly utilized steel in many commercial operations. It offers excellent potential and intense resistance to corrosion to the wide array of corrosive conditions. It offers very high resistance to chloride stress corrosion cracking, sea water corrosion and oxidation that occur at the high temperatures. This steel mesh strictly inhibits the local corrosion such as intergranular corrosion, pitting and crevice corrosion at temperatures about 350oC.

An easily weldable Duplex Stainless Steel 2205 has high machinability and large mechanical strength. It offers high fatigue strength and retains its features up to sub zero temperature levels.

Chemical Composition of Duplex Stainless Steel 2205

Physical properties of Duplex Stainless Steel 2205

Mechanical properties of Duplex Stainless Steel 2205

Applications of Duplex Stainless Steel 2205

1.Oil and Gas operations

2.Seawater operations

3.Wine containers and paper processing

Monel 400 perforated metal plate has low corrosion rate in flowing brackish or seawater while performing excellent resistance to stress-corrosion cracking in most freshwaters

Monel 400 perforated metal plate offers tremendous resistance to the variety of corrosive media including non oxidizing solutions, salt and caustic solutions. The alloy is recommended for using at the elevated temperatures in the reducing and oxidizing conditions. It inhibits the stress corrosion cracking.

Monel 400 perforated metal attains high strength. It is highly purposeful for using in the sea engineering and freshwater tanks as it offers more resistance than the copper alloys. It causes resistance to pitting corrosion in the fresh and used waters.

Chemical composition of Monel 400

Bearing strength of Monel 400 perforated metal sheet

Characteristics of Monel 400 perforated metal

1. Excellent resistance to brackish water, stress corrosion cracking in freshwaters.
2. Intense resistance to de-aerated hydrochloric, hydrofluoric and sulfuric acids
3. Superior resistance to neutral and alkaline salt and chloride induced stress corrosion cracking

4 Tremendous resistance to alkalis and seawater and steam at the elevated temperatures

Manufacture's Objective Comments to Monel Perforated metal sheet
Monel 400 sheet offers significant resistance to the extensive range of corrosive conditions as mentioned above but it is not suitable to use in the oxidizing conditions like nitric acid and nitrous acid. It is cheap and has good mechanical character.

Applications of Monel Perforated metal

1.Chemical and hydrocarbon treatment device

2.Gasoline and freshwater tanks

3.Crude petroleum stills and marine operations

4.De-aerating heaters

5.Boiler feed water heaters and other heat exchangers

Nickel Mesh Screen is weaved of nickel wire. The main feature of it is that it has high temperature (1000℃) acid resistance. It is a melting process which involves forging, rolling, annealing, drawing and weaving. Its weaving methods are twilled weaving and plain weaving. Nickel wire mesh offers excellent property of heat resistance, high temperature corrosion resistance, toughness and strength for the most demanding applications.

Chemical Composition of Nickel Mesh Screen:

Properties of Nickel mesh made of pure Nickel 99.5% to 99.9% :

1. Pure Nickel Mesh offers excellent resistance to caustic alkalis and acids and is most useful under reducing conditions.
2. In acid, alkaline and neutral salt solutions, expanded Nickel mesh shows good resistance, but in oxidizing salt solutions severe attack will occur.
3. Nickel Mesh screen is virtually immune to inter granular attack above 315̊C, chlorates must be kept to a minimum.

Nickel Mesh Applications:

1. Manufacture and handling of sodium hydroxide, particularly at temperature above 300ºC.
2. Production of viscose rayon. Manufacture of soap.

3: Analine hydrochloride production and in the chlorination of aliphatic hydrocarbons such as benzene, methane and ethane.

4: Manufacture of vinyl chloride monomer. Storage and distribution systems for phenol - immunity from any for of attack ensures absolute product purity.

6: Reactors and vessels in which fluorine is generated and reacted with hydrocarbons

Nickel Mesh/Screen for fuel cell is made of pure Nickel. The purity is 99.5%-99.9%. The fine expanded nickel mesh/screen is suitable for battery manufacture. The fine precision battery nickel mesh/screen is the company stayed independent research and development of a new nickel-compartment/Ni-Hi/Li-ion battery anode material. It is greatly reduced industrial production of Nickel separated/NiMH/Li-ion battery anode material made of the various options, their products easier to fill the porous network of surface material.

Nickel Mesh/Screen For Fuel Cell
There are two kinds of nickel meshes for battery: 
1: Expanded nickel mesh from nickel foil, any thickness above 0.1mm, 
2: Nickel wire mesh weaved of nickel wire, also any thickness above 0.1mm.

Mesh: 0.5-250mesh, Thickness: 0.1mm above.

Nickel Mesh Properties:
1: Good resistance to corrosion in acids and alkalis and is most useful under reducing conditions.
2: In acid, alkaline and neutral salt solutions, Nickel wire shows good resistance, but in oxidizing salt solutions severe attack will occur.
3: Nickel wire mesh is virtually immune to inter granular attack above 315 ̊C, chlorates must be kept to a minimum.
4: It is resistant to all dry gases at room temperature and in dry chlorine and hydrogen chloride may be used in temperatures up to 550℃.

Inconel Wire offers large resistance to the wide variety of corrosion media that includes acids, alkalies, oxidizing and reducing environments. It is preferably implemented in the elevated temperature applications.

Inconel Wire shows high fatigue strength at the room temperature to the heated regions. It is made to obtain the large creeping strength at the highly heated points. The solution annealing is preferred to get the grain development for supreme creeping resistance at the high temperatures. The nominal change in the constituents monitors grain growth and improves stress rupturing properties.

Inconel Wire is classified as follows:

Properties of Inconel Wire:
1. High tensile strength and fatigue strength and creep-rupture properties. 
2. Great weldability, inhibits post weld age cracking. 
3. Oxidation resistance in the various temperatures.
4. Tremendous resistance to corrosion.
5. Non-magnetic character.

Applications of Inconel Wire: 
1. Gas turbine components
2. Cryogenic tanks and Forming equipments. 
3. Extrusion dies. 
4. Heat processing and nuclear reactor applications. 
5. Liquid fuel rocket motor components. 
6. Springs and fastener components

Nichrome wire is a high temperature resistance belt that fits best in the applications that are conducted at the elevated temperatures. It creates the oxide layer when heated to prevent the further corrosion of alloy such that it avoids the breakages or burns. It is an excellent anti-corrosion alloy that exhibits large coefficient of electric resistance and high tensile strength. The wire produces large amount of heat when it is heated abruptly.

The excellent resistance to corrosion and high electric resistivity at the elevated temperature limits make Nichrome wire purposeful in the production of heating appliances such as electric furnace, chemical houses, machines and metallurgy.

The physical properties of nickel chromium wire are provided as following:

Characteristics of Nichrome Wire

1. Good deformation ability and thermal stability.
2. Excellent mechanical character, shockproof ability in thermal state and anti-oxidization nature
3. High electric resistivity and very good resistance to oxidation at the high temperatures

Applications of Nichrome Wire :

1. It is widely used in heating elements, electric furnace heating and heat-treating processes in the chemical, mechanical, metallurgical and defense industries.
2. Electric ovens, toasters, vacuum coating, and inner components of vacuum valves.
3. Nichrome Conveyor Belt is used to in heat processing in the electronic industry.

Monel wire offers significant resistance to corrosion due to sea water, salt and caustic solutions at the elevated temperatures. It offers excellent strength and toughness at the high temperatures.

Monel 400 wire causes significant resistance to the hydrochloric and hydrofluoric acids in dry condition. It attains high potential and adaptability at the various application temperatures. The melting point of alloy wire is 2370-2460oF. It sustains the level of mechanical features at the subzero temperature levels about 1000oF.

Specification

Monel wire offers excellent resistance to the various corrosive conditions due to which it is especially utilized in the marine, non oxidizing chloride solutions, stress-corrosion cracking in the freshwaters.

Corrosion Resistance Properties of Monel Wire to the following mediums:

1.Seawater and freshwater

2.Chloride and Stress Corrosion Cracking

3.Hydrochloric and Hydrofluoric acid and Sulfuric acid

4.Neutral and alkaline salt and alkalies

Manufacturer's Suggestion on Monel Wire:

Monel 400 Wire is resistant to chloride ion stress corrosion cracking in the distinctive conditions. Moreover, it is superior corrosion resistant in reducing conditions, though bad in oxidizing mediums. It cannot be used in oxidizing acids like nitric acid and nitrous. It might be corroded in the molten sulfur at temperatures over approximately 500oF. It causes resistance to the alkalis, salts, water, food items, organic materials and natural conditions at room and elevated temperature limits.

The resistance to corrosion Monel 400 Wire causes almost similar resistance like nickel metal however with the large working pressures and temperatures. It offers low cost due to its excellent machining character.

Monel Wire Applications:
1. Marine operations including chemical and hydrocarbon processing apparatus.  
2. Gasoline and freshwater tank, crude petroleum stills 
3. De-aerating heaters, boiler feed water heaters and other heat exchangers 
4. Industrial heat exchangers, oil distillation towers 
5. Chlorinated solvents, valves, pumps, shafts, fittings, and fasteners 

Incoloy Wire offers tremendous resistance to corrosion such as chloride ion stress corrosion cracking, oxidation and reduction conditions. It offers intense resistance to pitting and crevice corrosion and diverse oxidizing agents such as oxidizing salts and acids.

Incoloy Wire withstands cryogenic temperatures to moderate temperature limits and retains its mechanical properties. It causes large resistance to the localized and intergranular corrosion. It retains its tensile strength at the various temperature limits.

Incoloy Wire provides good weldability and it is easily welded by the entire traditional techniques.

Features of Incoloy Wire

1.Resistance to chloride ion stress corrosion cracking

2.Resistance to oxidation and reduction corrosion

3.Resistance to pitting and crevice corrosion

4.Resistance to intergranular and localized corrosion

Applications

1.Pollution control

2.Nuclear fuel treatment

3.Chemical processing

4.Pickling

Hastelloy Wire is an excellent resistant to the reducing agents such as hydrogen chloride gas, sulfuric acid, acetic and phosphoric acid. It offers high resistance to the non oxidizing acids and organic acids as well as chloride ion stress corrosion cracking. Heanjia Super Metals manufactures highly versatile and economical straight moving Hastelloy Wire.

The Hastelloy Wire can be friction driven to achieve the required properties, such as strength, high temperature resistance and corrosion resistance for particular tracking.

Features of Hastelloy Wire

1.It offers the maximum opening area for supply

2.Easily cleanable and good drive

3.Sleek belt surface

4.Large stress tolerable

5.No belt slip and enhanced design

6.Minor contact surface and improved heat supply

Applications of Hastelloy Wire

1.Textiles and chemical processing via oven dryers

2.Washing, annealing, quenching and polishing processes

3.Food processing for clean, dry, bake and freeze

4.Sintering furnaces

5.Electronics and agriculture

6.Automotive

Duplex Stainless Steel Wire is popularly used in the several operations due to its extensive corrosion resistance features. It strictly resists the intergranular corrosion, chloride ion stress corrosion cracking, pitting and crevice corrosion up to 150oC. It is highly stable. Heanjia Super Metals manufactures highly versatile and economical Duplex Stainless Steel Wire.

Duplex Stainless Steel Wire can be friction driven to achieve the required properties, such as strength, high temperature resistance and corrosion resistance for particular tracking.

Features of Duplex Stainless Steel Wire

1.It offers the maximum opening area for supply

2.Easily cleanable and good drive

3.Sleek belt surface

4.Large stress tolerable

5.No belt slip and enhanced design

6.Minor contact surface and improved heat supply

Nickel Strip is used in the diverse corrosion conditions such as neutral, acidic and alkaline salts, sulphuric acid and phosphoric acid. The metal provides sufficient resistance to the strong and rigorous salts such as phosphorous trichloride, phosphorous oxychloride and benzoyl chloride.

Nickel Strip exhibits face centered cubic lattice structure that offers improved formability and strength. The machining of strip is performed with the large paced cutting equipments at the lower speed.

Strip Specifications:

Chemical composition % of Nickel Strip

Corrosion Resistance Properties of Nickel Strip:

1. Resistance to dry gases at room temperature
2. Relatively nominal electrical resistivity
3. Resistance to acidic or alkaline conditions and de-aerated acid
4. Resistance to Inter granular corrosion above 315oC
5. Resistance to neutral salts

Applications of Pure Nickel Strip
1. Viscose rayon production
2. Electric equipments and chemical machinery.
3. Vinyl chloride monomer.
4. Manufacturing valves grid and internal parts of vacuum valves.

Nickel Foil is employed in the diverse corrosion conditions such as neutral, acidic and alkaline salts, sulphuric acid and phosphoric acid. The metal provides sufficient resistance to the strong and rigorous salts such as phosphorous trichloride, phosphorous oxychloride and benzoyl chloride.

Nickel exhibits face centered cubic lattice structure that offers improved formability and strength. The machining of strip is performed with the large paced cutting equipments at the lower speed.

Chemical composition % of Nickel Foil

Corrosion Resistance Properties of Nickel Foil

1. Dry gases at room temperature
2. Relatively nominal electrical resistivity
3. Acidic or alkaline conditions and de-aerated acid
4. Inter granular corrosion above 315oC
5. Neutral salts

Applications of Nickel Foil
1. Viscose rayon production
2. Electric equipments and chemical machinery.
3. Vinyl chloride monomer.
4. Manufacturing valves grid and internal parts of vacuum valves.