Hongtek Filtration Co., Ltd.

HFA Series Pleated High Flow Cartridges Replace to Pall Ultipleat High Flow Filters

Description 

The large diameter geometrical design of polypropylene pleated high flow filter cartridges enlarge surface filtration area, high dirt holding capacity to save the quantities of filter cartridges, high flow rate when filtration efficiency exceed 99%. high flow filter cartridges are wide range of chemical compatibility and applications, the ideal option for industrial high flow water filtration system to protect RO membrane.

Feature
1. Gradient pore structure of high flow filter cartridges provide layered filter function
2. Outer hard cage can withstand higher pressure than Pall Ultipleat high flow filters made by soft netting
3. High flow filter cartridges are high filtration efficiency, lower waste disposal costs and more economical
4. Inside to outside filtration pattern of High flow filter cartridges ensure holding all impurities stay inside the pleated media
5. The highest flow rate of High flow filter cartridges could get 110 M3/H and Beta 5000 rated ( efficiency)
6. The reduction of filtration system space maximum 50% and lower maintenance costs when use High flow filter cartridges
7. Materials meet FDA requirements, wide chemical compatibility, no resins, binders, or adhesives and 100% integrity testing

Application
and coatings
2. Microelectronic, film and resin
3. Water treatment in Power generation
4. RO Pre filtration and sea water desalination
5. Solvents, API and water filtration in Bio field
6. Bottled water, high fructose, edible oil, soft drink and milk

Specification

Filter Media	Polypropylene(PP) Pleated
Length	20"(508mm), 40"(1016mm), 60"(1524mm)
Outside Diameter	6 inch (152mm)
Inside Diameter
Filtration Rating	1μm, 2μm, 3μm, 5μm, 10μm, 20μm, 40μm, 70μm, 100μm
Support/Drainage	Polypropylene (PP)
End Cap Material	Glass fiber reinforced Polypropylene (PP)
Outside	Rigid Hard Cage, Stainless Steel(special)
Seal Material	EPDM, Buna-N, Viton

Performance

Operation Data for HFA Series Pall Ultipleat Replacement Pleated High Flow Filter Cartridges

Maximum Operating Temperature	180°F @ 20 psid (82°C @ bar)
	160°F @ 30 psid (71°C @ bar)
	77°F @ 50 psid (25°C @ bar)
Suggested Maximum Flow Of Water	20inch length: 660 LPM
	40inch length: 1,300 LPM
	60inch length: 1,900 LPM
Liquid Flow Direction	Inside to outside
Typical Surface Area	㎡ per 20" filter cartridge
	7㎡ per 40" filter cartridge
	㎡ per 60" filter cartridge
Recommend Change out Differential Pressure	Bar at 20 ℃

Pressure-Drop Rate for 40" HFA Series Pall Ultipleat Replacement Pleated High Flow Filter Cartridges

Tech Support

Design for High Flow Filter Cartridges
		● The 3D high-end design show the advantages of structure HF Series pleated high flow filter cartridges ● The complete design is very important to research, development and manufacture of high flow pleated cartridges ● Powerful technical team can help to customize the special pleated high flow filters to replace Pall Ultipleat high flow filters ● Pay high attention to every detail, better design to create higher quality of high flow filter cartridges for water filtration system
Installation for High Flow Filter Cartridges
		● Inside to outside flow pattern and no bypass ● Replace to Pall Ultipleat high flow filter directly ● Outside hard cage to make stable structure and reliably good sealing ● High flow rate & low delta pressure, absolute rated filters are designed ● Smaller and more economical filter systems, lower maintenance and waste disposal costs

Order Information

HFA	Material	Length	Filtration Rating	O-ring Material	Inside (selective)
HFA Series Pall Ultipleat Replacement Pleated High Flow Filter Cartridges	P = PP Pleated	20 = 20"(508mm)	1 = 1μm	E = EPDM	C = Central PP core
			2 = 2μm
			3 = 3μm
		40 = 40"(1016mm)	5 = 5μm	B = Buna-N
			10 = 10μm
			20 = 20μm
		60 = 60"(1524mm)	40 = 40μm	V = Viton
			50 = 50μm
			70 = 70μm
			100 = 100μm

For Example:

HFA-P-40-5-E

HFA Series Pall Ultipleat Replacement Pleated High Flow Filter Cartridges - Material: Polypropylene - Length = 40" - Filtration Rating = 5μm - O-ring Material = EPDM

Special specifications high flow pleated cartridges can be customized, such as central PP core, special end caps or Stainless Steel outside cage etc.

PF series High Flow Cartridge Filters Parker Mega-flow high flow filter replacement

Description

Pleated High Flow Filters are made of advanced polypropylene microfiber, pleated filters are Parker high flow water filters replacement. Pleated high flow filters can directly replace Parker Megaflow and Fulflo series high flow pleated filters for high flow applications water filtration system. The water treatment volume for per pleated high flow filter cartridge equals to 10 pcs standard 40 inch length and " outer diameter water filter cartridges,inner single O-ring and double O-rings end caps insure no bypass and handle design makes more easier to install and change out.

Feature

1. Good performance with consistent good filtration efficiency and long service life
2. High flow pleated filters are high dirt holding capacity, high flow rates and low pressure drops
3. High flow filter cartridges are wide chemical compatibility for different applications
4. Pleated high flow filters are easier install and replace to Parker Megaflow and Fulflo series high flow filters
5. Per high flow filter equals to 10pcs 40 inch length and " outer diameter standard filters,save costs and workplace

Application

1. Petrochemical,refineries
2. Food and beverage filtration
3. Power plant water treatment
4. Paints, inks, magnetic media
5. Sea water desalination and RO pre-filtration
6. API,solvents, and water filtration in biopharm market

Specification

Filter Media	Polypropylene Pleated
Length	20"(508mm), 40"(1016 mm), 60"(1524mm)
Outside Diameter	6 inch(152mm)
Filtration Rating	1μm, 3μm, 5μm, 6μm,10μm, 20μm, 40μm, 70μm, 100μm
Support/Drainage	Polypropylene (PP)
End Cap Material	Glass fiber reinforced Polypropylene (PP)
Seal Material	EPDM, Viton
Outside	Netting

Performance

Operation Data for PF Series Pleated High Flow Filters

Maximum Operating Temperature	82℃
Maximum Differential Pressure	@ 82℃
Suggested Maximum Flow Rate	20"(508mm) - 30m³/h
	40"(1016mm) - 50m³/h
	60"(1524mm) - 70m³/h

Flow Rate for Length: 40" PF Series Pleated High Flow Filters

Tech Support

Installation Example for PF Series Pleated High Flow Filters

● Pleated high flow filters have stable structure and reliably sealing ● High flow pleated filters are installed in standard high flow filter housings ● Long service life and easy to replace to Parker Megaflow and Fulflo series ● Geometry pleated structure, large filtration area and high dirt holding capacity ● High flow rate & low delta pressure, filters are designed for high filtration efficiency

Order Information

PF	Material	Length	Filtration Rating	Open End Type	O-ring Material
PF Series Pleated High Flow Filters	P = Polypropylene	20 = 20"(508mm)	1 = 1μm	S = Single O-ring	E = EPDM
			3 = 3μm
			5 = 5μm
		40 = 40"(1016mm)	6 = 6μm
			10 = 10μm	D = Double O-rings	V = Viton
			20 = 20μm
		60 = 60"(1524mm)	40 = 40μm
			70 = 70μm
			100 = 100μm

For Example:

PF-P-40-5-D-E

PF Series Pleated High Flow Filters - Polypropylene - 40" (1016mm) - 5μm - Double O-rings - EPDM

MP Series Pleated High Flow Cartridges Replace to 3M Cuno High Flow Filters

Description

High Flow Pleated Cartridges have high particle removal efficiency and strong contaminant holding capability. PP pleated high flow cartridges utilize polypropylene end caps, outer netting and inner hard core help to protect the radial pleated structure integrity and provide consistent performance and good quality for effective particle retention. Pleated high flow cartridges can directly 100% replace to 3M Cuno 7000 and 740B high flow series filter element.

Feature

1. All polypropylene filter media construction and have wide chemical compatibility
2. Using the high flow pleated cartridges can save the replacement cost, manpower and space
3. High flow cartridge filters have high contaminant holding capacity due to the large filtration area
4. Pleated high flow cartridges are consistent high particle removal efficiencies throughout filter long life
5. The unique radial pleat design of high flow cartridges lead to high flow rate and good filtration efficiency
6. Pleated high flow cartridge filters system requires 90% fewer filters as competitive " water filter systems for a given flow rate
7. All raw materials are FDA compliant and 100% integrity testing for high flow cartridge filters, directly replace to 3M Cuno high flow series filter element

Application

1. Refining
2. Process Waters
3. Machine Coolants
4. Boiler Condensate
5. Pre-RO Filtration
6. Petroleum Chemical Industry
7. Injection & Produced Waters
8. Ground/Reclaimed/Waste Waters

Specification

Filter Media	Polypropylene
Length	20"(508mm), 40"(1016mm), 60"(1524mm)
Outside Diameter	6 inch ()
Inside Diameter	3 inch ()
Filtration Rating	1μm, 3μm, 5μm, 10μm, 20μm, 50μm, 70μm
Support/Drainage	Polypropylene(PP)
End Cap Material	Glass fiber reinforced Polypropylene(PP)
Seal Material	EPDM, Buna-N, Silicon

Performance

Operation Data for MP Series High Flow Pleated Cartridges

Suggested Maximum Flow Rate	1560 LPM
Maximum Operating Temperature	80℃
Maximum Forward Differential Pressure	50 psid @ 68°F ( bar @ 20°C)
Recommended Change-out Differential Pressure	35 psid @ 68° ( bar @ 20°C)

Flow Rate for MP Series 5 micron High Flow Pleated Cartridges

Tech Support

Show Detail for High Flow Pleated Cartridges
		● Considerate designed handle easily for install and change out ● "Twist to lock" seating mechanism design to provide a positive seal ● 100% replace 3M Cuno 7000 and 740B high flow series filter element ● A large diameter core allows up to 500 gpm for per high flow pleated cartridges ● 2-3 times larger surface area than normal diameter 6" vertical pleated high flow cartridges
High Flow Pleated Cartridges vs Depth & Pleated Cartridges
		● The High Flow System requires 90% fewer filter cartridges as competitive " cartridge systems for a requested flow rate. ● The High Flow Housings are 33% to 50% smaller than competitively sized housings for a requested flow rate, and save much space for when using pleated high flow cartridges. ● High efficiency filtration of high flow cartridge filters is a user-friendly high flow system, means fewer filters and faser change-outs than competitive cartridges.
Installtion Example for MP Series High Flow Pleated Cartridges
		● Long service life and easy to replace, reduced cartridge handling ● High flow rate & low delta pressure, nominal rated filters are designed ● Cartridges are suitable to installed in standard high flow filter housings ● Radial pleated structure, large filtration area and high dirt holding capacity ● High flow pleated cartridges have rock-steady structure and reliably good sealing

Order Information

MP	Material	Length	Filtration Rating	End Caps	O-ring Material
MP Series High Flow Pleated Cartridges	P = Polypropylene	20 = 20"	1 = 1μm	A = Type A End Caps	E = EPDM
			3 = 3μm
		40 = 40"	5 = 5μm		N = Buna-N
			10 = 10μm	B = Type B End Caps
		60 = 60"	20 = 20μm		S = Silicon
			50 = 50μm
			70 = 70μm

For Example:

MP-P-40-5-A-E

MP Series High Flow Pleated Cartridges - Material = PP - Length = 40" - Filtration Rating = 5μm - Type A End Caps - O-ring Material = EPDM

MF series Pleated High Flow Filters 3M 740 series filter elements replacement

Description

Pleated High Flow Cartridges are designed to be used in different filter housings which install 1 to 37 pieces cartridge filters. Pleated high flow cartridges are made by polypropylene media, large filter area and high filtration efficiency exceed 99%. High flow cartridge filters can be used for a variety of important industrial applications for different high flow rate request. High flow pleated cartridges are used as a direct replacement to 3M 740 series elements, reduce the number of normal " OD filter cartridges save much cost and manpower, longer service life and high dirt holding capacity.

Feature

1. Easy to install and replace, save manpower and times
2. High flow pleated cartridges are high intensity and long service life
3. Wide range of chemical compatibility and suitable for a variety of fields
4. Pleated high flow cartridges are large flow rate and high dirt holding capacity
5. Direct replacement to 3M 740 series elements, longer service life and high dirt holding capacity
6. The sealing O-ring design no bypass to improve the filtering efficiency of high flow cartridge filters

Application

1. Power plant condensed water filtration
2. Chemical industry, microelectronics industry
3. . pre-filtration and sea water desalination
4. Petroleum chemical industry related filtering
5. Pharmaceutical ingredients, solvents,and water filtration
6. Drinking water, edible oil, beverage,beer, milk filtration

Specification

Filter Media	Polypropylene Pleated
Length	20"(508mm), 40"(1016 mm), 60"(1524mm)
Outside Diameter	6 inch(152mm)
Filtration Rating	1μm, 3μm, 5μm, 10μm, 20μm, 40μm, 70μm, 100μm
Support/Drainage	Polypropylene (PP)
End Cap Material	Glass fiber reinforced Polypropylene (PP)
Center Core	Polypropylene
Outer Support Cage	Polypropylene
Seal Material	EPDM, Viton

Performance

Operation Date for MF Series Pleated High Flow Cartridges

Maximum Operating Temperature	80℃
Maximum Differential Pressure	@ 82℃
Replacement recommend pressure drop	@ 20℃
Suggested Maximum Flow Rate	40"(1016 mm) - 1300 LPM

Flow Rate for 40" MF Series Pleated High Flow Cartridges

Tech Support

CAD Drawing for 40" MF Series Pleated High Flow Cartridges

● Inside core and outside cage ensure good performace under high pressure ● Long service life and easy to replace to3M 740 series high flow filter elements ● Pleated high flow cartridges are suitable to install for normal high flow filter housing ● Pleated cartridge save much cost and manpower, longer service life and high dirt holding capacity ● Good sealing O-ring design no bypass, high flow rate, low delta pressure & high filtration efficiency

Order Information

MF	Material	Length	Filtration Rating	End Caps	O-ring Material
MF Series Pleated High Flow Cartridges	P = PP Pleated	20 = 20"(508mm)	1 = 1μm	A = Type A End Caps	E = EPDM
			3 = 3μm
			5 = 5μm
		40 = 40"(1016mm)	10 = 10μm		V = Viton
			20 = 20μm	B = Type B End Caps
			40 = 40μm
		60 = 60"(1524mm)	70 = 70μm
			100 = 100μm

For Example:

MF-P-40-1-A-E

MF Series Pleated High Flow Cartridges - PP Pleated - 40" (1016mm) - 1μm - Type A End Caps - EPDM

BF Series High Flow Bag Filter Cartridges Pall Marksman Water Filters Replacement

Description

High Flow Pleated Bag Filters are made of high quality pleated depth polypropylene,replace to Pall Marksman Series filters and easily retrofit into existing Size 1 and Size 2 filter bag housings. One piece Size 2 high flow pleated bag filters replaces up to 16pcs standard 10"(254mm) depth filters, making change-outs quick and easy. High flow bag pleated filters are inside-to-outside fluid flow, combine the performance advantages of filter cartridges and filter bags which use in bag filter systems. High flow bag filters provide high quality benefits and economic value, the pleated design increase the effective filtration area with high flow rate, long service and lower operating costs.

Feature

1. Easy operation, simply maintenance and lower operating costs
2. Improve filter bags design, pleated bag filters provide high efficiencies & flow rates
3. 6 inch large high flow bag filters diameter suitable for high flow contaminant applications
4. Inside-to-outside fluid flow ensure the impurities trapped inside high flow pleated bag filters
5. High flow bag pleated filters offer broad chemical compatibility and high dirt-holding capacity
6. Replace to Pall Marksman Series filters and easily retrofit into existing Size 1 and Size 2 bag housings

Application

1. Paints,Ink and coatings
2. Oil and water separation industry
3. Food and beverage water filtration
4. Water filtration in Power generation
5. Microelectronic, film, CD/DVD and resin
6. Prefiltration of RO and sea water desalination
7. Solvents, API and water filtration in pharm field

Specification

Filter Media	Polypropylene Pleated
Nominal Length	16"(405 mm) for size 1 bag, 31"(785 mm) for size 2 bag, 40" Length
Outside Diameter	6 inch(152mm)
Filtration Rating	1μm, 3μm, 5μm, 10μm, 20μm, 40μm, 70μm, 100μm
Support/Drainage	Polypropylene (PP)
End Cap Material	Polypropylene (PP)
Outer Support Cage	Polypropylene (PP)
Seal Material	EPDM, NBR

Performance

Operation Date for BF Series High Flow Pleated Bag Filters

Maximum Operating Temperature	70℃
Maximum Differential Pressure	bar @ 20℃ (75 psi @ 68°F)
	bar @ 54℃ (35 psi at 130°F)
Recommended Change out Differential Pressure	bar at 54℃ (35 psi at 130°F)

Pressure-Drop for Size 1 High Flow Pleated Bag Filters

Tech Support

3D Drawing for BF Series High Flow Pleated Bag Filters

					● Innovative push-in flanges enable quick and convenient change outs ● High surface area design provides high flow capacity and longer service life ● High flow bag filters are inside-out flow direction which is correspondent with bag filter ● No bypass, high flow capacity, all polypropylene construction and wide chemical compatibility ● Pleated bag filters manufactured by advanced thermal welding techniques, free of binders and additives

Installation Example for BF Series High Flow Pleated Bag Filters

● Inside-out flow effectively traps contaminants inside the filter elements ● Available to fit most Size 1 and Size 2 bag vessels with no hardware changes ● Replace to Pall Marksman Series filters and easily retrofit into existing Size 1 and Size 2 filter bag housings ● With advantages of big flow rate and high purity, fewer change outs and lower maintenance cost are required ● Innovative push-in flanges enable quick and convenient replacements into most commercial bag filter housings

Order Information

BF	Material	Nominal Length	Filtration Rating	O-ring Material
BF Series High Flow Pleated Bag Filters	P = Polypropylene	1 = Size 1 Bag	1 = 1μm	E = EPDM
			3 = 3μm
			5 = 5μm
		2 = Size 2 Bag	10 = 10μm
			20 = 20μm	V = Viton
			40 = 40μm
		40 = 40" Length	70 = 70μm
			100 = 100μm

For Example:

BF-P-2-5-E

BF Series High Flow Pleated Bag Filters - Polypropylene - Size 2 Bag - 5μm - EPDM

Description

PP Pleated Cartridge Filters are made of Polypropylene fiber media. PP pleated cartridge filters provide excellent filtration efficiency and chemical compatibility across a wide range of liquid filtration process constitution of nominal PP pleated filter cartridges adopt thermal welding techniques to seal all components, so no side leakage and optimizing PP pleated cartridge 100% integrity. PP pleated filter cartridges have large surface area that allow for greater system flow rate and higher dirt holding capacity than depth filters. PP pleated cartridges are widely used in prefiltration field requiring high purity.

Feature

1. PP pleated cartridge filters are manufactured in clean room and high cleaning environment
2. PP pleated cartridges are low pressure drop, high capacity of impurities and long service life
3. Polypropylene pleated cartridges are strict election materials which according to FDA standard
4. Ulti-layers structure, good filtration efficiency and consistent of performance for broad application range

components of PP pleated filters are assembled in fully sealed condition by thermal bond, free of binder

Applications

1. Etchants
2. Chemicals
3. Cosmetics
4. Oil industry
5. Semiconductor
6. Food & Beverage
7. Medicine Filtering
8. Paints and Coatings
9. Prefiltration for RO/DI

Specification

Filter Media	Polypropylene
Length	5", ", ", 10", 20", 30", 40"
Outside Diameter	"(70mm)
Filtration Rating	, , , , , 1μm, 2μm, 3μm, 5μm, 10μm, 20μm, 30μm, 40μm, 50μm, 60μm
Core	Polypropylene
Support/Drainage	Polypropylene
Gasket/O-ring	Silicone, EPDM, Viton, NBR, Teflon encapsulated Viton
End Cap/Cage	Polypropylene
End Cap Type	DOE, 222/Flat, 222/Fin, 226/Flat, 226/Fin, 215/Flat, 215/Fin

Performance

Operation Data for PCF Series Nominal PP Pleated Cartridge Filters

Maximum Operating Temperature	80℃(176℉)
Max. Differential Pressure	bar at 20℃ (70 psi at 68℉)
	bar at 50℃ (50 psi at 122℉)
	bar at 80℃ (20 psi at 176℉)
Maximum reverse pressure	40 psid @ 70°F ( bar @ 21°C)
Recommended Change Out Differential Pressure	bar (35 psid)
Sterilization Temperature Time	121˚C (250˚F) for 30 minutes at bar (14 psi)

Pressure Drop Rate for 10" PP Pleated Cartridge Filters

Tech Support

Electron Microscopic Photo of PP Membrane

 

3D Drawing for PP Pleated Cartridge Filters
				● Thermal welding techniques ensure PP pleated filter cartridges no side leakage ● Ulti-layers pleated, low pressure drop, high capacity of impurities and long service life ● 100% integrity tested, ineer core and outside cage strengthen capacity of high flow pressure ● Large surface area that allow for high flow rate and higher dirt holding capacity than normal depth filters

Installation Example for PP Pleated Cartridge Filters
				● Manufactured in continuous lengths up to 40 inches and vrious of filtration ratings ● Wide range of chemical compatibility used in prefiltration fields with high flow rate ● Special PP pleated cartridge filters can be made, such as special length and . inner core ● Various of end caps fit for standard filter housings, easy to install help to save some manpower and time

 

End Caps of PP Pleated Cartridge Filters

Order Information

PCF	Length	Micron Rating	End Cap	Gasket/O-ring	Adders
PCF Series Nominal PP Pleated Cartridge Filters	5 = 5"	=	A = Double Open End (DOE)	S = Silicone	K = Thicker PP Cage
		=
	= "	=	B = 222/Flat(SOE)
		=		E = EPDM
	= "	=	C = 222/Fin(SOE)
		1 = 1μm			I = Stainless Steel Insert End Cap
	10 = 10"	2 = 2μm	D = 226//Flat(SOE)	N = NBR
		3 = 3μm
	20 = 20"	5 = 5μm	F = 226/Fin(SOE)
		10 = 10μm		V = Viton
	30 = 30"	20 = 20μm	G = 215/Flat(SOE)		S = Stainless Steel Core
		30 = 30μm
	40 =40"	40 = 40μm	H = 215/Fin(SOE)	T = Teflon Encapsulated Viton
		50 = 50μm
		60 = 60μm

For Example:

PCF-10-1-B-S

PCF Series Nominal PP Pleated Cartridge Filters - 10" - 1μm - 222/Flat(SOE) - Silicone O-ring

Description

Absolute PP pleated filters are constructed with 100% advanced polypropylene materials and assembled by high technology thermal bonding equipment. Absolute PP pleated cartridges are offered in absolute rate Beta 5000(to ) retention efficiencies. Absolute pleated filter cartridges are wide chemical compatibility using 100% polypropylene materials comply with FDA, an ideal choice for efficient filtration of critical industries.

Feature

1. High surface area, resulting in low pressure and excellent dirt holding capacity
2. Wide chemical compatibility using 100% polypropylene material to meet FDA requirements
3. Assembled by high technology thermal bonding equipment, non-adhesive and 100% integrity tested
4. PP pleated filter cartridges are absolute removal ratings for consistent and reliable performance
5. Absolute PP pleated cartridges are offered in absolute rate Beta 5000(to ) retention efficiencies

Applications

1. Waste water
2. Process Water
3. Fine Chemicals
4. Semiconductor
5. Deionized Water
6. O Prefiltration
7. Plating Chemicals

Specification

Filter Media	Polypropylene
Length	5", ", ", 10", 20", 30", 40"
Outside Diameter	"(70mm)
Filtration Rating	, , , , , 1μm, 2μm, 3μm, 5μm, 10μm, 20μm, 30μm, 40μm, 50μm, 60μm
Core	Polypropylene, Stainless Steel
Support/Drainage	Polypropylene
Gasket/O-ring	Silicone, EPDM, Viton, NBR, Teflon encapsulated Viton
End Cap/Cage	Polypropylene
End Cap Type	DOE, 222/Flat, 222/Fin, 226/Flat, 226/Fin, 215/Flat, 215/Fin

Performance

Operation Data for Absolute PP Pleated Filter Cartridges

Maximum Operating Temperature	80℃(176℉)
Max. Differential Pressure	bar at 20℃ (70 psi at 68℉)
	bar at 50℃ (50 psi at 122℉)
	bar at 80℃ (20 psi at 176℉)
Maximum reverse pressure	40 psid @ 70°F ( bar @ 21°C)
Recommended Change Out Differential Pressure	ΔP 35 psi
Filtered Hot Water	80˚C for 30 min
Sterilization Temperature Time	121˚C (250˚F) for 30 minutes, multiple cycles

Tech Support

Electron Microscopic Photo of Absolute PP Membrane

3D Drawing for Absolute PP Pleated Filter Cartridges
			● Ulti-layers pleated, low pressure drop, high capacity of impurities and long service life ● 100% integrity tested, ineer core and outside cage strengthen capacity of high flow pressure ● Thermal welding techniques ensure Absolute PP Pleated Filter Cartridges no side leakage ● Large surface area allow for high flow rate and higher dirt holding capacity than normal depth filters
Installation Example for Absolute PP Pleated Filter Cartridges
			● Manufactured in continuous lengths up to 40 inches ● Easy to install help to save some manpower and time ● Many kinds of end caps fit for standard filter housings ● Wide range of chemical compatibility used in prefiltration fields ● Various gaskets/O-ring material compatible with a variety of fluids ● Special Absolute PP Pleated Filters can be made, such us . inner core

 

End Caps of Absolute PP Pleated Filter Cartridges

Order Information

APC	Length	Micron Rating	End Cap	Gasket/O-ring	Adders
APC Series Absolute PP Pleated Filter Cartridges	5 = 5"	=	A = Double Open End (DOE)	S = Silicone	T = Thicker PP Cage
		=
	= "	=	B = 222/Flat(SOE)
		=		E = EPDM
	= "	=	C = 222/Fin(SOE)
		1 = 1μm			I = Stainless Steel Insert End Cap
	10 = 10"	2 = 2μm	D = 226//Flat(SOE)	N = NBR
		3 = 3μm
	20 = 20"	5 = 5μm	F = 226/Fin(SOE)
		10 = 10μm		V = Viton
	30 = 30"	20 = 20μm	G = 215/Flat(SOE)		S = Stainless Steel Core
		30 = 30μm
	40 =40"	40 = 40μm	H = 215/Fin(SOE)	T = Teflon Encapsulated Viton
		50 = 50μm
		60 = 60μm

For Example:

APC-20-5-A-S

APC Series Absolute PP Pleated Filter Cartridges - 20" - 5μm - Double Open End (DOE) - Silicone Gasket

Description

PET pleated cartridges are produced using 100% synthetic fibers, which are free of binders or adhesives, exhibit highly effective retention efficiency, also are washable and reusable commodiously. Polyester pleated filter cartridges also called water replacement filters, the pleated design increased surface area and extends service life, makes PET pleated cartridges to be one of the most economic options in water treatment.

Feature

1. Excellent compatibility with a wide range of chemicals and sanitizing agents
2. Fewer change outs and easy to washed and reuse, less maintenance are required
3. Available in a lot of lengths to meet different demands and equipment requirements
4. Plastisol (PVC) end caps/gaskets offer positive seal, large surface filtration area with high flow rate
5. Polypropylene outer netting strengthens resistance to pressure, prolong the service life of PET pleated cartridges

Applications

1. PCW
2. Pre RO/DI
3. Electronics
4. Drinking Water
5. Food & Beverage
6. Industrial Water & Plating
7. Chemicals & Organic Solvents
8. Chemicals & Organic Solvents

Specification

Description

Backwashable PP Pleated Cartridges are mainly designed for power plant condensed water filtration. PP Filter media of backwashable pleated cartridges are available in absolute ratings ranging from 1 to over 100 microns to meet the removal requirements of each individual condensate system. Like all the condensate filter cartridges from Hongtek, a variety of end fittings can be selected to retrofit the elements in existing power plant condensate filter systems.

Feature

1. High surface area of superior pleated media, high dirt holding capacity
2. Wide range of chemical compatibility, long service life and economic cost
3. Less damage from iron and copper to the boiler and turbine of condensed system
4. Backwashable cartridges absolute micron rating, removal efficiency rated at
5. Backwashable PP pleated cartridges designed for power plant condensed water filtration
6. Backwashable pleated cartridges can be backwashed to prolong life and easy to change out

Applications

1. Electronics
2. Boiler Water
3. Cooling Water
4. Pre RO Filtration
5. Sea Water Desalination
6. Condensed Water Filtration
7. Power Plant Water Treatment

Specification

Description

PP melt blown filter cartridges are high dirt holding capacity, low pressure drop, high flow rate, good chemical resistance, no fibre release, longer service life and effectively filtration for suspended particle, sediment and other kinds of impurities. PP melt blown cartridges are economical and classical filter media, widely used in liquid prefiltration industries.

Feature

1. PP filter cartridges are mainly applied to most industry standard housings
2. 100% FDA approved safety polypropylene material have a lot of demanding applications
3. Superior PP melt blown filters are high filtration efficiency, consistent good performance
4. PP cartridges are multi-layered construction, high contaminant holding capacity and longe service life
5. Customized special PP melt blown filter cartridges are accepted to meet specific application requirements
6. Many types of end caps are available by thermally-bonded, such as 222/fin, 222/flat, 226/fin, 226/flat etc.

Applications

1. PCB industry
2. Plating solution
3. Food & Beverage
4. Electronic Industry
5. Petrochemical Process
6. Chemicals and Solvents
7. Pre RO/ID water filtration
8. Industrial waste water treatment

Specification

Filter Media	Polypropylene
Length	5", ", ", 10", 20", 30", 40", 50", 60", 70" (According to customers requirements)
Inside Diameter	28mm, 30mm (Special ID is accepted)
Outside Diameter	"(60mm), "(61mm), "(63mm), 5"(65mm) (Special OD is accepted)
Filtration Rating	1μm, 5μm, 10μm, 20μm, 30μm, 50μm, 75μm, 100μm
Gasket/O-ring	Silicone, EPDM, Viton, Buna
End Cap	DOE, 222/Flat(SOE), 222/Fin(SOE), 226/Flat(SOE), 226/Fin(SOE)

Performance

Operation Data for PP Melt Blown Filter Cartridges

Maximum Operating Temperature	60 ℃(140℉)
Max. Differential Pressure	bar at 27℃ (43 psi at 80℉)
	bar at 60℃(29 psi at 140℉)
	bar at 60℃(14 psi at 140℉)
Liquid Flow Direction	Outside to inside
Recommend Change out Differential Pressure	Bar

Pressure Drop Rate of 10" PP Melt Blown Filters

Tech Support

Construction of PP Melt Blown Filter Cartridges
		● The cross-section drawn of PP melt blown filter cartridges ● From inner layers to outer layers of PP filters the fiber is fine to coarse ● Multilayered structure and depth filtration pattern ensure good filtration efficiency ● Formed by thermal bond without using of any binders, adhesives and and lubricants ● 100% FDA approved polypropylene for compatibility with wide range of process fluids
Working Principle of PP Melt Blown Cartridges
		● The drawing is the working principle of layers structure depth pp melt blown filter cartridge ● Layers filtration keep pp melt blown filter high flow rate, good filtration efficiency and long service life ● Large particles are filtered in outer layers of melt blown cartridges which are constructed by coarse fiber ● Small particles pass the outer layers, then filtered by inner layers wich made of fine fiber and high precision

Installation of 40" 5 Micron PP Melt Blown Filter Cartridges

● Hongtek brand depth PP melt blown filters used for pre RO water filtration

● The central of PP filter elements are still no polluted, so that keep liquid clear after filtration

● After used PP filters compare with before used can apparent know the good efficiency filtration

● High quality and reasonable price melt blown cartridges increase of longer service life and save much cost

● No fiber drop out, high dirt holding, low pressure drop, high flow rate and high pressure resisting capability

Order Information

NPP	ID	OD	Micron Rating	Length	End Cap	Gasket/O-ring
NPP Series Nominal PP Melt Blown Filter Cartridges	A = 28mm	C = 60mm	1 = 1μm	5 = 5"	D = DOE	S = Silicone
			5 = 5μm	= "
		Q = 61mm	10 = 10μm	= "	T = 222/Flat(SOE)	E = EPDM
			20 = 20μm	10 = 10"
		M = 63mm	30 = 30μm	20 = 20"	O = 222/Fin(SOE)	V = Viton
	B = 30mm		50 = 50μm	30 = 30"
			75 = 75μm	40 = 40"	P = 226/Flat(SOE)
		F = 65mm		50 = 50"		U = Buna
			100 = 100μm	60 = 60"	L = 226/Fin(SOE)
				70 = 70"

For Example:

NPP-A-M-5-40-D

NPP Series Nominal PP Melt Blown Filter Cartridges - 28mm - 63mm - 5μm - 40" - Double Open End (DOE)

Special specifications PP Melt Blown Filter Cartridges can be customized, such as special ID, OD, length and end caps etc.

Description

PP String Wound Cartridge Filters are manufactured by honeycomb construction with FDA approved polypropylene wound yarn material, outer layers are loose while inner layers are tight. Hongtek use computer modeling process which optimizes pp string wound cartridges geometrically and maximizes the use of cartridge surface area by the diamond-shaped depth filtration cones. 

Feature

1. Wide chemical compatibility and cost savings from long service filter life
2. Large surface area enhance pp string wound cartridges filtration efficiency
3. PP wound cartridges have wide variety of applications and diverse range of removal ratings
4. Honeycomb construction of pp wound filters offer consistent performances of high dirt holding capacity
5. PP wound cartridges havd graded pore structure for efficient removal of a wide range of particle sizes
6. 100% FDA approved polypropylene wound yarn material without odor, foaming, adhesives and no fine fibre drop out

Application

1. PCB industry
2. Food & Beverage
3. Drinking water filter
4. Pre-RO water filtration
5. Chemical filter solution
6. Electroplate liquid filtration
7. Electronics and Semiconductor

Specification

Filter Media	Polypropylene
Length	5", ", ", 10", 20", 30", 40", 50" (According to customers requirements)
Inside Diameter	28mm, 30mm (Special ID can be customized)
Outside Diameter	"(61mm), "(63mm), 5"(65mm) Special OD is accepted
Filtration Rating	1μm, 5μm, 10μm, 20μm, 30μm, 50μm, 75μm, 100μm
Core	PP, SUS304, SUS316
Gasket/O-ring	Silicone, EPDM, Viton, Buna
End Cap	DOE, 222/Flat(SOE), 222/Fin(SOE), 226/Flat(SOE), 226/Fin(SOE)

Performance

Operation Data for PP String Wound Cartridge Filters

Maximum Operating Temperature	60 ℃(140℉)
Max. Differential Pressure	bar at 27 ℃(50 psi at 80℉)
	bar at 60 ℃(20 psi at 140℉)
	bar at 82 ℃(10 psi at 180℉)
Liquid Flow Direction	Outside to inside
Recommend Change out Differential Pressure	1 bar (14 psi)

Pressure Drop vs Flow Rate of 10" PP String Wound Cartridge Filters

Tech Support

Construction of PP String Wound Cartridge Filters
		● The picture is the cross-section of pp wound cartridges ● High dirt holding capacity,high flow rate and long service time ● From outer layers to inner layers the wound yarn are loose to tight ● Honeycomb construction without using adhesives and no fine fibre drop out ● Multilayered structure and depth filtration pattern ensure good filtration efficiency ● High quality pp string wound filters for compatibility with wide range of process fluids

Production of PP String Wound Cartridge Filters

● Wound Yarn Materials: All pp wound yarns are made of high quality FDA approved nonpollution pp materials, so keep the advantage of filter material industry

● Filters Workshop: One of largest workshop of pp string wound filters China, high out put & fast delviery time, superior quality, excellent management system

● Wound Cartridges Warehouse: Scientific storage and warehouse of pp wound cartridges are also important, clean and moisture-resistant warehouse to the benefit of good delivery efficiency

● Container Shipment: PP string wound cartridges are convenient to be loaded into containers, forklift is quick action for cartons or pallets, save some spaces and times, safety transport for the shipment

Order Information

PSW	ID	OD	Micron Rating	Length	Core Material	End Cap	Gasket/O-ring
PSW Series PP String Wound Cartridge Filters	A = 28mm	C = 61mm	1 = 1μm	5 = 5"	P = PP	D = DOE	S = Silicone
			5 = 5μm	= "
		M = 63mm	10 = 10μm	= "		T = 222/Flat(SOE)	E = EPDM
			20 = 20μm	10 = 10"	S4 = SUS 304
	B = 30mm		30 = 30μm	20 = 20"		O = 222/Fin(SOE)	V = Viton
		F = 65mm	50 = 50μm	30 = 30"
			75 = 75μm	40 = 40"	S6 = SUS 316	P = 226/Flat(SOE)	U = Buna
			100 = 100μm	50 = 50"		L = 226/Fin(SOE)

For Example:

PSW-A-M-5-40-P-D

PSW Series PP String Wound Cartridge Filters - 28mm - 63mm - 5μm - 40" - PP Core - Double Open End (DOE)

Special specifications PP String Wound Cartridge Filters can be customized, such as special ID, OD, length and end caps etc.

Description

Carbon Block Cartridge Filters are made of activated carbon block which is manufactured by strictly extruded controlled engineering processes,advanced techniques and FDA approved material of the high quality activated carbon guarantee excellent durability, minimal pressure loss and high flow rate. Carbon block cartridges are highly effective in removing odour, bad taste, chlorine spores and microorganisms in water. Carbon block cartridge filters provide economic solution for a wide range of residential, commercial and industrial water filtration processing.

Feature

1. Multiple sizes of carbon filters are available for custom
2. High chlorine taste & odor and bad taste & odor reduction
3. Efficient filter material, economic prices with extended service life
4. Extensive chemical compatible ability, so wide range in application
5. Enhanced dirt holding capacity, low pressure drop and high flow rate
6. FDA approved material good absorbency and no carbon fines release

Application

1. Chemicals
2. Electronics
3. PCB industry
4. Drinking Water
5. Plating Processes
6. Food & Beverages
7. Pre RO/DI Filtration
8. Waste Water Treatment

Specification

Filter Media	Coal, Coconut Shell Activated Carbon
Length	5", ", ", 10", 20", 30", 40" (According to customers requirements)
Inside Diameter	28mm, 30mm (Special ID can be customized)
Outside Diameter	"(63mm), 5"(65mm) Special OD is accepted
Filtration Rating	5μm, 10μm
End Cap	Polypropylene
Inner/Outer Wrap	Polypropylene Non-woven fabric
Gasket/O-ring	Silicone, Buna-N, EPDM
Netting	Polyethylene

Performance

Operation Data for Carbon Block Cartridge Filters

Maximum Operating Temperature	80℃(176℉)
Max. Differential Pressure	bar at 25℃ (100 psi at 77℉)
Pressure	17 bar
Recommended Change Out Differential Pressure	bar (31 psi)
Max. Flow Rate	5 L/min ( water, △P＝㎡, 10" Carbon Block Cartridge)

 

Efficiency & Flow Rate 10" CTO Carbon Block Cartridge Filters

 

Removability to Multifarious Impurities

Remaining chloride	Chemical oxygen demand	Total iron	Oxide	Mercury	As	Cyanide	Phenol	Sixivalency

 

Average Adsorption to Poison Substance for 10" Carbon Block Cartridge Filters

Benzne	Toluene	Methanol	Ethoxy	Chloroform	Acetone	Styrene	Hyaarogen sulphide	N-butyl sulfhydrate
68g	81g	69g	91g	120g	72g	60g	125g	171g

 

Technical Index of Activated Carbon

Ratio for surface area	800 - 1000 m²/g
Adsorption for iodine	900-1000 mg/g
Adsorption for Benzene	20-25%
Adsorption for carbon tetrachloride	50-60%
Adsorption for Methylene Bule	13-16ml/g
Ash content	≤

Tech Support

Construction of Carbon Block Cartridge Filters
		● Outer layer is polypropylene non-woven fabric to filter the impurities & sludge ● Inner layer has high quality PP non-woven fabric to block carbon powder drop of ● Carbon block cartridges can be made of coal & coconut shell accodring to requirement ● The length size of OD and ID can be manufactured according to customer's requirement ● End cap is made of FDA approved polypropylene material, it is reliably sealing & durable ● A variety of filtration rating to ensure high filtration efficiency of remove residual chlorine ● O-ring can be made of Silicone, Buna-N, EPDM, high temperature resistant & good sealing

Order Information

CTO	Filter Material	Length	ID	OD	Micron Rating	Gasket/O-ring
CTO Series Extruded Carbon Block Cartridge Filters	A = Coal	5 = 5"	C = 28mm	M = "(63mm)	5 = 5μm	S = Silicone
		= "
		= "
		10 = 10"				E = EPDM
	B = Coconut Shell	20 = 20"	D = 30mm	F = 5"(65mm)	10 = 10μm
		30 = 30"				U = Buna
		40 = 40"

For Example:

CTO-B-10-C-M-5-S

CTO Series Extruded Carbon Block Cartridge Filters - Coconut Shell - 10" - 28mm - 63mm - 5μm - Silicone

Special CTO Series Extruded Carbon Block Cartridge Filters can be customized, such as special ID, OD, length and end caps etc.

Description

Standard Felt Liquid Filter Bags are made of high quality polypropylene, polyester & Nomexfelt materials which provide consistent of performance of liquid filtration in various of critical industries. Standard felt liquid filter bags offer efficient depth filtering at increased flow rates, glazed outer and plain inner finish to reduce fiber migration and enhance filtration performance.

Feature

1. Free silicone construction and wide chemical compatibility
2. Ratings of felt filter bags can be made from 1 to 300 micron
3. High dirt holding capacity, increasing efficiencies by preventing by-pass
4. High flow rate and low pressure drop media with consistent of performance
5. Glazed finish on polypropylene, polyester & Nomexfelt reduces fiber shedding
6. Sewn or fully-welded construction with steel O-rings or molded plastic snap seal rings
7. Liquid filter bags are made of 100% FDA approved polypropylene, polyester & Nomexfelt materials

Application

1. Electronics
2. Oil Refinery
3. Paints and Inks
4. Pre RO Filtration
5. Food & Beverage
6. Chemicals & Solvents
7. Petrochemical Process
8. Waste Water Treatment

Specification

Filter Media	Polypropylene Felt, Polyester Felt, Nomex Felt
Bag Dimensions	Size 1: Ø7"×"
	Size 2: Ø7"× 32"
	Size 3: Ø4"× 8"
	Size 4: Ø4"× 14"
Filtration Rating	1, 5, 10, 25, 50, 75, 100, 150, 200, 300μm
Ring Style	Galvanized Steel O-Ring, Plastic Ring, . O-Ring
Seam	Welded, Sewing, Welded top & Sewing Bottom, Sewing top & Welded Bottom

Performance

Operation Data for Standard Felt Liquid Filter Bags

Filter Media	Polypropylene Felt	Polyester Felt	Nomex Felt
Abrasion & Flex	Good	Good	Excellent
Weak Acid	Excellent	Good	Excellent
Strong Acid	Excellent	Good	Excellent
Weak Alkali	Excellent	Good	Excellent
Strong Alkali	Excellent	Poor	Excellent
Solvents	Fair	Good	Good
Maximum Operating Temperature	70℃(160℉)	160℃(320℉)	250℃(500℉)
Maximum Differential Pressure	bar ( psi)
Recommended Change Out Differential Pressure	bar (15 psi)

Pressure Drop vs Flow Rate of Standard Felt Liquid Filter Bags

Tech Support

Working Principle of Standard Felt Liquid Filter Bags
		● The drawing is the working principle of standard felt liquid filter bags ● Dirty fluid flow through the plain inner finish layer and large particle block in surface ● Felt filter media traps contaminants within its depth, no sliding sideways during processing ● Clean fluid come out from glazed layer, high filtration efficiency and long service life with low cost

Order Information

SFB	Filter Media	Bag Dimensions	Filtration Rating	Ring Style	Seam
SFB Series Standard Felt Liquid Filter Bags	P = Polypropylene Felt	1 = Size 1: Ø7"×"	1 = 1 μm	G = Galvanized Steel O-Ring	W = Fully Welded
			5 = 5 μm
			10 = 10 μm
	E = Polyester Felt	2 = Size 2: Ø7"× 32"	25 = 25 μm	S = Plastic Ring	F = Fully Sewing
			50 = 50 μm
			75 = 75 μm
	N = Nomex Felt	3 = Size 3: Ø4"× 8"	100 = 100 μm		Q = Welded Top & Sewing Bottom
			150 = 150 μm	U = . O-Ring
		4 = Size 4: Ø4"× 14"	200 = 200 μm		T = Sewing Top & Welded Bottom
			300 = 300 μm

For Example:

SFB-P-1-5-S-W

SFB Series Standard Felt Liquid Filter Bags - Polypropylene Felt - Size 1: Ø7"×" - 5 μm - Plastic Ring - Fully Welded

Special specifications Standard Felt Liquid Filter Bags can be customized, such as special bag dimensions, ring style and seam etc.

Description

Big Blue Polyester Pleated Cartridges are made of high quality polyester filter media and designed for general water filtration purposes, have low pressure drop and high flow capacity. Big Blue polyester pleated cartridges offer high retention efficiency. Polyester filter media of big blue polyester cartridges, central PP corn and plastisol end caps as a whole bonding together, welded to ensure no bypass. Big Blue polyester filters are washable and reusable commodiously. Numerous pleated counts enlarge surface area, durable and improving filtration efficiency.

Feature

1. Pleated design increases surface area and maximizes dirt holding capacity
2. Big Blue polyester pleated filters are low pressure drop and high flow rate
3. Polyester filters are washable and reusable, economically price and good filtration efficiency
4. High quality polyester filter media and chemical resistant, good for for general water filtration
5. Big Blue polyester pleated cartridges are Easy to install, saving maintenance and replacement cost

Applications

1. PCW
2. Pre RO/DI
3. Electronics
4. Food & Beverage
5. Industrial Water & Plating

Specification