FS GRP (FRP) offers a wide range of solutions for storing fluids or solids. These solutions are made out of full GRP (FRP) or dual laminate materials. The choice of material makes storage tanks of HBFS easy to install in different environments. From experience we know that every application has its own specific requirements. HBFS GRP (FRP) storage solutions include detail engineering, manufacturing, transportation and installation of all components.
HBFS production locations are equipped with the latest technologies. With workshops and our ‘on site winding unit’, HBFS can adapt to all local requirements. HBFS GRP (FRP) and Dual Laminate storage solutions are designed according to all international standards such as DIN, AD N1, ASME, RTP-1, ISO, HG/T20696, JC587
GRP (FRP) and Dual Laminate storage solutions:
1.Horizontal GRP tanks (with or without insulation)
2.Vertical GRP tanks (with or without insulation)
3.Chemical GRP storage tanks
4.Underground GRP tanks (e.g. fuel)
5.Ultra-pure water GRP tanks (high purity)
6.Water and wastewater GRP tanks
7.Food storage GRP tanks
8.Double wall storage GRP tanks
9.GRP Soy Sauce Fermentation Tanks
HBFS GRP (FRP) and dual laminate storage tanks and silos can be equipped with numerous accessories such as valves, level indicators, load cells, dust filters, insulation and heat tracing systems, reinforcement / vacuum rings, steel or GRP supports, platforms or anti slip layers, vent scrubbers, ladders, railings, walkways, pumps.
The specification of products we can produce is as follows：
GRP (Glass Reinforced Plastic) or FRP (Fiber Reinforce Plastic) piping systems are available in a variety of standard diameters ranging from 15mm to 4200 mm. HBFS offers GRP pipe and fittings to meet all national and international standards depending on the area and application. Combining the strength of GRP (FRP) and the chemical compatibility of plastics provides customers with a superior alternative to costly metal alloys and rubber-lined steel.
Application Areas
Due to their excellent properties, HBFS GRP (FRP) or Dual Laminate piping systems can be used perfectly in several environments. These include all kinds of underground piping systems designed according to ISO 14692, AWWA 45, HG/T21633, HG/T21636 and GB/T21238. HBFS can also supply insulated piping systems for cooled water conduits used in tropical and subtropical regions or in cold environments. These include heat tracing to prevent the medium from freezing. The use of polyurethane insulation finished with a GRP (FRP) laminate ensures 100% vapour-tight insulation. HBFS can comply with any requirements relating to product identification.
GRP (FRP) or Dual laminate piping systems:
1.Cooling water GRP piping systems
2.Process GRP piping systems
3.Auxiliary GRP piping systems
4.Recirculation piping systems
5.Underground feeding GRP piping systems
Applications:
1.Chemical processing
2.Ship building
3.Flue gas desulphurisation
4.Fire fighting
5.Food processing
6.Water treatment
7.Water purification
8.Sewage treatment
The latest technologies are implemented in the production process at the sites of HBFS ensuring high quality products. HBFS offers customers flexible and continuous service for turnkey projects or maintenance.
Installation methods
HBFS full range of options includes a comprehensive schedule of jointing and fitting solutions. This allows us to serve different markets and fulfill specific requirements. Whether your piping system is complex or standard, underground or above ground, at sea or in a confined space, HBFS can offer the right solution.
The specification of FRP pipe:
Diameter: DN10mm-4000mm
Pressure grade: 0.25MPa、0.6MPa、1.0MPa、1.6MPa、2.0MPa、2.5MPa
Stiffness grade: SN1250、SN2500、SN5000、SN10000。
Length: 6m, 12m
FRPM Pipes ( Fiber glass winding reinforced with mortar ).
FRPM pipes possess the properties of reliability, security, and efficiency.
This kind of pipes are widely used for buried pipes and long-distance conveying pipelines, and its characteristics are light weight and high strength, corrosion resistant, long life, and low cost for operation and maintenaince, which can save a great deal of money for project construction.
Application:
Pipelines for drinking water
Pipelines for sewage water and rain water.
Pipelines for irrigation of agriculture.
The main process:
Controlled by the computer, manufacture the liner on the mould with the same process of the FRP pipes; After the resin curing, make the winding of the structure layer according to the well-designed linear and thickness, and put the mixture of mortar and resin into the structure layer; finally wind the outer protection layer.
Materials:
Resin, Chopped fiber, Continuous glass fiber, Mortar.
The specification of FRPM pipe:
Diameter: DN300mm-4000mm
Pressure grade: 0.25MPa、0.6MPa、1.0MPa、1.6MPa、2.0MPa、2.5MPa
Stiffness grade: SN1250、SN2500、SN5000、SN10000。
Length: 6m, 12m
For chemical recovery and pollution control, HBFS offers process equipment such as:
1.FRP vessels
2.reactors
3.scrubbers
4.biofilters
5.biogas reactors
This equipment handles the full range of dynamic and hydrostatic loads for chemical environments in industries such as wastewater treatment, power generation and chemical processing. Additional system components including internal and external piping, distribution systems and ducting can be produced in virtually any shape or configuration.
Many of the HBFS products manufactured today are designed to withstand high pressures and temperatures ranging from - 104 Farenheit up to 250°C.
A selection of the process equipment HBFS supplies:
1.Pressure vessels (CE) 2.Quenches
3.Mixing tanks and reactors 4.Columns
5.SO2 and HCI scrubbers (FGD) 6.Cooling and drying towers
7.Bio filters 8.Spray headers
9.Biogas reactors 10.Catholyte and Anolyte headers
11.Covers 12.Deodorization scrubbers
13.Settlers 14.Salt saturators
15.Separators 16.Cyclones
Accessories:
1.Cage ladders 2.Pumps
3.Platforms 4.Valves
5.Railing systems 6.Level indicators
7.Platforms or anti slip (or skid) layers 8.Load cells
9.Leak detection equipment 10.Dust filters
11.Vent scrubbers 12.Agitator bridges
13.walkways 14.Agitators
15.Insulation and heat tracing systems 16.Reinforcement / vacuum rings
17.Steel or FRP supports
18.Double wall construction or constant monitoring on the tank (PDS [Preleakage Detection System])
GRP (Glass Reinforced Plastic) or FRP (Fiber Reinforce Plastic) Chimney and Flue
HBFS can design, supply, assemble and install chimney or flue at plants. We are experienced in providing chimney or flue to all local and international markets, such as the power market for the FGD and CCS processes. Chimney or flue can be manufactured on site or in one of our workshops. We assemble ducts from the absorber to the chimney or cooling water tower. HBFS supplies ducts from different diameters, while our onsite winding machine can deliver ducts of 18 meters in diameter.
HBFS ducts are often used to transport gases from one process to the other. The chimney liners also transport gases to a higher level where it can be released to the environment without harming or having a major impact on the local environment.
HBFS designs and construct the ducts, chimney liners and stacks by using the Finite Element Method (FEM analysis) to meet the highest requirements and ensure a perfect quality and safety product.
HBFS has designed products for application at a temperature of 220˚C.
Advantages of using GRP (FRP) ducts:
1.High mechanical strength
2.Low weight
3.Exceptional chemical resistance
4.Excellent resistance to ageing and to atmospheric environments
5.Dimensional stability
6.Very high thermal insulation
7.Excellent resilience to temperature
8.Low thermal expansion coefficient
Ducts can be executed with:
1.90° Elbow with internal vanes
2.Segmented elbow
3.Transition pieces
4.Ladders and condensate drainage
5.Protection against electrostatic discharge
6.Manholes
In 1952, 'Dual Laminate technology' was introduced to the chemical industry. Dual Laminate construction combines the superior chemical resistance of thermoplastics or fluoroplastics with the mechanical strength of GRP (thermosetting).
Dual Laminate technique
The liner is thermoformed and welded after which the GRP is chemically or mechanically bonded to form a high performance dual laminate finished product. The added cost of this type of construction is justified by its greater service life, lower maintenance costs and higher process productivity.
HeBei FuSheng has recently improved the production process for special applications in order to achieve an adhesion between liner and GRP of more than 7 N/mm2.
Today, many of our customers specify Dual Laminate products for operating conditions requiring high chemical resistance and strength.
A selection of our Thermoplastic and Fluoropolymer liners used in Dual Laminate constructions:
2.PVC, max. 60-70°C
3.C-PVC, max. 85°C
4.PP, max. 90°C
5.PVDF, max. 100°C
6.ECTFE, max. 110°C
7.FEP, max. 140°C
8.MFA, max. 160°C
9.PFA, max. 180°C
FW-10000VI Computer Control Site Winding Machine
The major properties of the equipment are below.
1.1 The maxi diameter can be wound: DN10000mm.
1.2 The maxi length can be wound: 12000mm
1.3 The range of diameter: DN4000mm-DN10000mm
1.4 The maxi torque: 47650N•m
1.5 The total power: 14.6kw
1.6 The maxi width of roving sheet: 168mm
1.7 The productivity: 550kg/h
FW-15000VI Computer Control Site Winding Machine
The major properties of the equipment are below.
2.1The maxi diameter can be wound: 15000mm
2.2The maxi length can be wound: 12000mm
2.3The range of diameter: DN4000mm-DN15000mm
2.4The maxi torque: 68350N•m
2.5The total power: 18.6kw
2.6The maxi width of roving sheet: 1680mm
2.7The productivity: 550kg/h
FW-25000VI Computer Control Site Winding Machine
Parameters of the Winding Machine
Winding diameter scope: 4000mm-25000mm
Max height for each section: 6m.
Winding angle: 60°-90°
Max rotating speed of the mandrel: 4.6rpm
Woven roving strands: 70
Productivity: 500Kg/h
QFW-2500VI FRP Pipe Production Line
FW-2500VI Computer control Winding Machine is adopted advanced wet continual fiber winding process, it is a new product developed in China, and its function property has been improved and developed for many times. The machine has very reasonable structure, creative design, and it operates easily, the interface between operator and machine is reasonable.
2.1 The total power: 85kw
2.2 The maximum diameter can be manufactured: DN200-2500mm
2.3 The effective length of the pipe:12m
2.4 The productivity:1000kg/h
2.5 The baking board’s temperature of curing station:105-160 degree centigrade
2.6 The maxi speed of conveying roving: 100m/min
2.7 The width of the roving sheet:200mm
2.8 The winding angle: 30°—90°
2.9 The maxi speed of run: 90m/min
2.10 The maxi mould-unloading force:83t
2.11 The rated drawing force of the capstan:5t
2.12 The rated pressure of the hydraulic system:16MPa
Note: if adds the infrared ray baking boards, the total power: 135KW
3.1 The sophisticated configuration: We developed the accessories and the program by ourselves and committed to have the superior configuration, and the servo motor, the servo driver, the transducer, the photoelectric encoder are adopted Siemens, Germany. The industrial control computer is made in Yanhua Corporation, Taiwan, which assures the liability, stability, and precision of the while machine operating. The menu is displayed in Chinese and English, the interface between the operator and the machine is reasonable, it is easy to operate and the working condition can be adjusted freely through the rotary knob on the panel board.
3.2 It has been adopted the latest version winding software developed by ourselves. And the roving arrangement is regular, enclosure is complete, the position of the trolley is accurate. The wound result should be regular rhombuses checked by one piece of roving. The parameter such as the width of roving sheet, the winding length and the winding diameter are all not limited in the software.
3.3 The functions of the controlling system include hand control, semi automatic, automatic, emergency brake, limit switch protection and stepless speed regulation. It should not affect the linearity when the function of stepless speed regulation has been started.
QFW-500VI Computer Control FRP Pipe Production Line
QFW-500VI Computer Control Winding Machine is the latest version of helical and orthogonal filament pipe winder. The machine is based on previous models that has been developed in china that has been improved several times according to experience and new technology.
The machine operating is very friendly and easy to operate and maintain.
The machine has several operation modes, such as automatic. Semi-automatic and manual operation.
2.1Electrical power requirements: 16.7KW
2.2Diameter manufacturing range: 25mm-500mm
2.3Effective pipe length: Up to 6 meter
2.4Production capacity: 500kg/h
2.5Maximum roving speed: 100m/min
2.6Maximum band width: 120mm
2.7Winding angle: 30°—90° (depends on diameter)
2.8De-molding load capacity: 10 Metric ton
2.9Precision of roving arrangement： ±0.5mm
2.10The maximum speed of spindle: 85r/min
3.1 The sophisticated configuration accessories and program has been developed by ourselves achieving superior configuration. The servo motor, servo driver, are purchased from Panasonic, Japan. The industrial control computer is made by Yanhua Corporation, Taiwan, assuring liability, stability, and precision machine operating. Menu is displayed in Chinese and English. Machine operation is friendly and easy to operate. Working parameters can be adjusted freely through the rotary knob on the panel board.
3.2 Machine is equipped with the latest winding software version developed by ourselves. Due to precise trolley movement the winding pattern is accurate assuring full surface glass coverage. The winding pattern result should be regularly checked by a single roving.
3.3 Software provides wide operation tolerances without limitations to roving bandwidth, pipe length, winding angle and pipe thickness.
3.4 Three operation modes are available, hand control, semi-automatic and automatic. Machine is equipped with emergency stop bottom, limit switch protection and continuous speed regulation. Operation of this function does not affect the winding pattern or linearity of the process.
3.5 The machine is powered by a main motor with gear boxes and chains located at one machine end. The trolley operation motor is located at trolley bed at the same side as the main motor. Trolley movement is achieved using 2 chains located at both trolley bed sides. Chain adjusting and tightening is located at the trolley bed end.
3.6 The pipe extractor is machinery operated and it consists of pulling device, pipe stopper and mold pipe support. All extractor elements are adjustable as per the pipe diameter.
Pipe de-molding requires high pulling forces at the extraction starting, this force is decreasing during the pipe extraction. The extraction speed is increased as long as the required force has decreased.
GRP/FRP Grating is GRP/FRP plates with many uniform distributing rectangular and square blanks which are manufactured with molding confectioning technology. It has bilateral isomorphism mechanical features. As the ideal product for corrosion environment, it is widely used in the work platform, equipment platform, boring platform, walkway of petroleum, chemical industry, electronic industry, power industry, paper manufacturing, printing and dyeing, galvanization, ocean exploration, sewage treatment, and other industries, and it is also applicable for civil construction.
The series products have the features of crater, sand-finished, biplane, plate grate.
Corrosion resistance: It has excellent acid resistance, alkali resistance, organic solvent resistance, saline and other many gas and liquid medium resistance. It also has unsurpassable superiority in anticorrosion field. In terms of actual using environment, the customer can economically select pyrocatechol, m-phenylenediamine and ethenyl resin as base.
Cable tray is assembled by pultruded GRP/FRP profiles; suitable for electrical cable, control cables, lightening cable and fittings. There are fiberglass pipe, fiberglass tank, fiberglass tube and vessel.
Advantage:
1.Long service life ( normal design life is 20 years)
2.Convenient installation, and low cost (1/4 SG of carbon steel, no need of fire during construction; length per piece can be 8 m, or more.)
3.Easy to cut, no need of maintenance
Application:
KQJ series cable tray is suitable for voltage below 10 kV electrical cables, control cable, and lightening fitting cables of below 10 kV and the lay out for indoor, outdoor, aerial, channel for cable and tunnel.
Structural features:
KQJ serial cable trays have the features that: widely used, high strength, reasonable structure, low cost, easy for construction, flexible fittings, nice-looking appearance, which make expansion, rebuilding, maintenance much easier.
Installation:
The installation of KQJ series cable tray can be per the local conditions can be laid according to the process requirements, such as plumbing, floor, hoisting under the beam, indoor and outdoor wall, tunnel, cable trench side wall mounted, but also on the open column.
When height of groove of cable tray is 50,100 mm, 6 connection holes for each end; when height of groove of cable tray is 150,200 mm, 12 connection holes for each end.
Support Spacing: it shall be less than or equal load curve, allowable load and support span.
Width: when we are electing the width of cable tray, we should leave enough spare space for new cables in the future.
Separated lying: when there are less power cables and control cables, they can be installed in the same cable tray, but there should be a separation plate between the power cable and control cable.
Fixing of cables: when the cable trays are horizontal laid, the connection point shall be in the position of 1 / 4, horizontal cable shall be fixed every 2 meters, the vertical cable trays shall be fixed every 1.5 meters.
Arrangement of cables in the cable tray
Weak current control cables shall be at the top layer, general control cables and low voltage power cable are downward arrangement. This kind of arrangement is good for shielding; good for cooling and site construction.
Spacing between cable trays
To ensure easy installation, cable tray and the spacing must satisfy the following data:
a ,when we are setting cable trays in the same support beam or in the same horizontal level, the net distance between adjacent cable trays should not be less than 50mm.
b, for two parallel cable tray, its net distance should not be less than 600mm.
When the cable trays are overlapped laid, the vertical distance shall meet the following data:
a, for power cable, it should be 300mm.
b, the control cable, it should be 250mm.
For the convenience of cable tray installation, the distance between cable tray and the top of the ceiling, beams and other obstacles at the bottom should meet the following data:
a, for power cable, it should be not less than 400mm.
b, for control cable, it should be not less than 250mm.
Notes
Vertical cable trays must be protected by cover on the area which is within two meters above the ground.
The position which is liable to mechanical damage must be protected by covers.
When the cable trays are horizontally laid, the selection of stride support shall be per the load curve; when the cable trays are vertically laid, there should be a fixing frame every 1 or 2 meters to make sure the stability of the cable trays.
When the cables in the cable tray are lead from horizontal direction to vertical direction, there must be a guide plate to protect the cable from damage.
When the material of cable tray is steel, there should be a reliable grounding wire; cable trays must be connected with the main grounding wire.
Our company can produce the whole set of production line of Potassium Sulfate.
This technology is one of most advanced production methods of potassium sulfate. The core is updated new reaction furnace based upon the basis of dry baking method to produce the potassium sulfate. Under the support of the special equipment, it has resolved the abrasion and the corrosion under the condition of high temperature and strong acid and the process problem of continuous output. Comparing with the same equipment from foreign countries, its outstanding characters are little investment, short building duration (four to six months), high atomization reliable quality, high heating efficient, high output, and environment protective.
The design, fabrication, installation, production process, inspection and testing of this whole set of technique and equipment, are completed by our Company singly. We have successfully transferred the whole set of equipment and technique to many firms in Philippines, Indonesia, India, Egypt, etc in recent year, and got good effect.
Welcome clients, friends to our company to visit, consult, and cooperate sincerely.
The technical parameters of the Potassium Sulfate produced by our company are as following:
K2O: 50%min
Moisture content : 0.5%max
Chlorine: 1%max
PH value: 6.5-7
K2O: 50%min
Moisture content : 1.5%max
Chlorine : 1.5%max
PH value : 6.5-7
Note:
We sold caustic soda flakes as an export agent for a manufacturer in our local place,
Because we are in a small city and many companies have no person with ability to contact with foreigners.
Product Description：
1)General infos:
Classification: Caustic Soda Flake
CAS No.: 1310-73-2 UN NO.: 1823
Other Names: Sodium hydroxide
MF: NaOH
Place of Origin: Jizhou Hebei China (Mainland)
Grade Standard: Industrial Grade
Purity: 98-99% 70-74%
Appearance: White flakes Color: Transparent
Chemical formular: NaOH
Packaging: 25kg/bag PP Bag with PE liner, one 20'ft container holds 25 tons
2)Application:
Sodium hydroxide is the principal strong used in the chemical industry. Generally it is used in chemical analysis, Soap production, Paper making, Alumina production, Biodiesel, Aluminum etching, Food preparation and used as Paint stripper, Gold pennies, etc.
Used as a raw material in the manufacture if soap, detergent, textiles and paper, in water softening and treatment, refining petroleum products, in sanitation, and hygiene products, and in the food and drug industry, etc
Note:
We sold carbon electrodes as an export agent for a manufacturer in our local place,
Because we are in a small city and many companies have no person with ability to contact with foreigners.
Carbon electrodes are typically used in smelting operations. Carbon Electrodes are used in many industries including: silicon, yellow phosphorus, calcium carbide, and ferroalloy among others. Carbon electrodes have a larger arc bandwidth, diameter, pitch arc stabilization and higher smelting efficiency, leading to larger yields and lower consumption of electricity for some applications, than graphite electrodes.
Because we are in a small city and many companies have no person with ability to contact with foreigners.
Cathode and Sidewall blocks are primarily used in the aluminum industry. Our company is a highly professional manufacturer for cathode blocks in China with very good credit in high quality. In addition to marketing and distributing, we offer technical support and keep blocks in stock.
Dimension and allowed deviation of Cathode Blocks for alumimium electrolyzer
Note:
1. We can produce special shape bottom block and side block according to customer's requirements.