Jinan Qunlong Machinery Co., Ltd

Puff Snacks Processing Machine can process various direct cereal based snackswith a wide variety of recipes and shapes.

Main Equipment:

Puff Snacks Processing Line can process various direct cereal based snacks with a wide variety of recipes and shapes.

Technical Features:

Extruded Snacks Processing Line leverages Qunlong‘s unique twin-screw extrusion technology and are highly flexible and stable. It can be quickly and economically modified to manufacture innovative new products such as inflated products, chips or bread snacks, with simple-to-install additional equipment.

 Flow Chart: Mixing - Extruding - Drying - Seasoning - Cooling

System Advantage:

Advantages of Puff Snacks Extruding Line:

and controlled manufacturing: continuous and automated high-capacity processing, fast automated changeovers, recording and management of settings and recipes, quick and easy die changes, easy cleaning and maintenance

2. Flexible, facilitating product innovation
3. A diversity of raw materials, using a wide range of ingredients (flour or meal using refined cereals, exotic raw materials such as classical cereals, etc.) and process flexibility to enable changes in product features (particle size, moisture or variable fat content)
4. A variety of operating conditions to produce specific textures and densities
5. A wide range of sizes, shapes and fillings (with optional co-extrusion kits)
6. Cost-effective: HTST (High Temperature Short Time) intensified transformation process generating savings in raw materials, water and energy; very hygienic processing and easy maintenance; compact design with reduced floor space requirements. Advanced automation designed by our experts ensures precise process control, resulting in consistent and repeatable quality.

Application Scope:

Technical Parameters of Puff Snacks Extruder:

Puff Snacks Processing Machine can process various cereal based snacks - direct expanded or filled - with a wide variety of recipes and shapes.

Main Equipment:

Extruded Snacks Processing Line leverages Qunlong’s unique twin-screw extrusion technology and are highly flexible and stable. It can be quickly and economically modified to manufacture innovative new products such as filled products, chips or bread snacks, with simple-to-install additional equipment.

Technical Features:

Advantages of puff snacks extruder:

and controlled manufacturing: continuous and automated high-capacity processing, fast automated changeovers, recording and management of settings and recipes, quick and easy die changes, easy cleaning and maintenance

, facilitating product innovation:

diversity of raw materials, using a wide range of ingredients (flour or meal using refined cereals, exotic raw materials such as classical cereals, etc.) and process flexibility to enable changes in product features (particle size, moisture or variable fat content)

variety of operating conditions to produce specific textures and densities

wide range of sizes, shapes and fillings (with optional co-extrusion kits)

: HTST (High Temperature Short Time) intensified transformation process generating savings in raw materials, water and energy; very hygienic processing and easy maintenance; compact design with reduced floor space requirements. Advanced automation designed by our experts ensures precise process control, resulting in consistent and repeatable quality.

System Advantage:

Technical Parameters of Puff Snacks Machine:

Corn Flakes Processing Line

Food Extruder

Corn Flakes Processing Line produces cereal flakes, both plain or coated. The twin-screw extrusion technology is at the core of this very flexible and scalable process.

Main Equipment:

Corn Flakes Processing Line produces cereal flakes, both plain or coated. The twin-screw extrusion technology is at the core of this very flexible and scalable process. This technology is ideal to meet the market demands and breakfast cereal manufacturing: many raw materials are eligible with coating recipes such as sweet syrups, honey, chocolate and other compositions.

Technical Features:

We share our process knowledge to process healthy and balanced products made with wholegrain cereals or including a mix of multi-grains like corn, wheat, oats, rice, barley, rye, Buckwheat or barley... Corn Flakes Extruder is used to produce consistently high quality products while keeping the same organoleptic characteristics as traditional flakes.

System Advantage:

Advantages of Corn Flakes Processing Equipment:

1. Quicker process : 15 to 20 minutes against 8 to 10 hours with the traditional batch process
2. Variety of recipes: diversity of raw materials (cereals, tubers, various ingredients …) and particle size used (from flour to semolina), wide range of coatings
3. Possibility to add functional and tasty ingredients : natural color, salt, fiber, vitamins, minerals, emulsifiers,
4. Possibility to process multigrain flakes, for example by introducing other grains directly during extrusion.
5. Possibility to upgrade the production line to process expanded or coextruded breakfast cereals
6. Productive: continuous and automated process, quick start up and stop, fast and easy changeovers and with easy cleaning and maintenance procedures;
7. Cost effective : intensified transformation process generating savings in raw materials as well as energy and water, easy maintenance, hygienic design, compact design with less floor space

Application Scope:

Technical Parameters of Corn Flakes Equipment:

Breakfast Cereal Machine produce expanded ready-to-eat breakfast cereals, which are natural with a wide variety of recipes and shapes.

Main Equipment:

Breakfast Cereals Processing Line produce expanded ready-to-eat breakfast cereals, which are natural with a wide variety of recipes and shapes.

Technical Features:

FLEXIBLE LINES THAT PROMOTE PRODUCT INNOVATION AND PRODUCTIVITY

• Productivity: continuous and automated process starts and quick stops, fast and easy changeovers and ease of cleaning and maintenance
• Flexibility, enabling product innovation.

System Advantage:

Advantages of Breakfast Cereal Production Equipment:

1. A great variety of raw materials for processing a wide range of cereals
2. The possibility of extending the range of products by simply adapting modules or adding components to produce flakes, bicolor products, co-extruded cereals with visible inclusions or varied shapes.
3. Cost-effective: intensified HTST (High Temperature Short Time) transformation process, generating savings in raw materials, as well as energy and water; easy maintenance, hygienic design and compact design requiring less floor space.
4. Expert systems: specially designed by our specialist engineers, with advanced automation to ensure precise process control for consistent product quality that can be easily replicated.

Application Scope:

Technical Parameters of Breakfast Cereals Processing Line:

Nutrition Powder Processing machine produces nutrition powder and baby food, which are used worldwide to nourish young children and are also consumed in many countries as a basic ingredient for regional dishes, such as porridge or soups.

Main Equipment:

Nutrition Powder Processing Line produces nutrition powder and baby food, which are used worldwide to nourish young children and are also consumed in many countries as a basic ingredient for regional dishes, such as porridge or soups. 

Technical Features:

Baby Flour Extrusion Line is particularly well suited to manufacture these flours. They enable precise cooking of raw materials and allow manufacturers to process a wide range of recipes ensuring consistent quality and optimum food safety.

System Advantage:

Advantages of Nutrition Powder Processing Line:

1. Precise control of all parameters to produce high quality products
2. Reduced production costs compared to traditional technologies (drum drying) with energy and water savings
3. Compact design, reduced footprint

Application Scope:

Technical Parameters of Nutrition Flour Processing Line:

Dragons Machine provides a wide range of twin-screw extrusion Pet Food Processing Equipment.

Main Equipment:

Dragons Machine provides a wide range of twin-screw extrusion Pet Food Processing Line.

Technical Features:

It has played a pioneering role in the innovation and development of pet food production since the 70’s. Dragons Machine are designed to produce feed that meets the nutritional requirements of dog, cat, fish, bird, horse, turtle, rabbit, and other aquatic animals, with precise size and density control, whilst respecting the highest standards of quality and sustainable development.

System Advantage:

Advantages of Pet Food Extrusion Line:

1. Ingredient flexibility to process a large range of raw materials
2. Product integrity through very intensified mixing, resulting in homogenous melt, excellent starch gelatinization and protein matrix build up
3. Full control of process parameters and automation to ensure proper density levels and floating or sinking characteristics with high fat levels for salmonid fishes
4. Precise shaping and feed dimensions calibrated from to mm
5. Reduced maintenance, with standardized extrusion and drying spare parts, built-in easy access
6. Follow-up services, including training, process and technical support, design expertise, automation and technical upgrade.

Application Scope:

Technical Parameters of Dog Food Processing Line:

Pet Treats Machine is used to produce semi-moist pet snack.

Main Equipment:

Pet Treats Processing Line is used to produce semi-moist pet snack. Dragons Machine is well-known for its unique multi-color dies, rotary dies and other equipment such as cutting machines, which are being used by pet snack market leaders all over the world.

Technical Features:

Dragons Machine offer multi-color pet snack production lines. Pet snacks & treats with new shapes, some twisted and even with bright colors, can now be found in supermarkets and specialized pet shops. Our team is specialized in the designing of forming dies for the pet snack industry and provide the best possible service in fields of research and expertise. Dragons Machine (co)-extrusion dies and our rotary dies can provide you with endless possibilities for combinations of colors, shapes and textures, twisted or non-twisted and co-extruded or hollow.

System Advantage:

Pet Snack Production Line guarantees the highest level of production efficiency and maximum quality of the final product. Beside the forming dies, Qunlong offers cooking and forming extruders and guillotine cutters to create an efficient pet snack production process in order to meet all the specific and unique requirements of our clients.

Application Scope:

Technical Parameters of Dog Snacks Processing Line:

Pet Biscuit Processing Equipment has original design, compact structure and high automation, is developed on the basis of Japanese technology.

Main Equipment:

Pet Biscuit Processing Line has original design, compact structure and high automation, is developed on the basis of Japanese technology. 

Technical Features:

All working procedures, from feeding, calendaring, shaping, wastage recovering, drying to cooking, can be accomplished in one time.

System Advantage:

1. Hundred of moulds and dozens of technical formulas make it possible to produce all kinds of popular biscuits, such as cream biscuits, calcium biscuits, multi-vitamin biscuits and vegetable biscuits.
2. It can produce different shapes of biscuits, such us round , bone, triangle, or long sticks.
3. It can be combined freely according to the condition of customer’s workshop space and requirement of biscuit technology. These all can reach the ideal purpose.
4. The line use imported electric components and its speeds are changed by frequency conversion.
5. They save energy and are dependable, may be controlled single or combined.

Application Scope:

Technical Parameters:

Chicken Roll Slicing Line is used to slice chicken chest to thin pieces.

Main Equipment:

Chicken Roll Slicing Machine is used to slice chicken chest to thin pieces.

Horizontal meat cutting.

Technical Features:

Suitable for port, beef, poultry and fish processing.

Fine processing to fresh meat.

Great cutting precision.

Adjustable slicing thickness with minimum slices height of 5mm, maximum slices height of 50mm.

Auto adjustment to different precut thickness.

Intelligent sorting system.

System Advantage:

Quality modular type mesh belt, long belt life guaranteed.

Made of Stainless steel, easy to clean, HACCP approved.

Easy to operate, low maintenance cost.

Application Scope:

Technical Parameters:

Molded Pet Snacks Equipment is special machinery for producing pet snacks.

Main Equipment:

Molded Pet Snacks Equipment is special machinery for producing pet snacks. 

Technical Features:

With such machine, various shapes can be made, such as hedgehog, crocodile, dog, bone, pork ears, barrel, etc. The shapes are very lovely and it is a ideal encouragement to dogs and cats while they learn a new action or do well in some exercises and games. Also, we can provide different recipes to meet various market demands.

System Advantage:

It has the following features:

a)Molded Pet Snacks Equipment comes with user-friendly microprocessor controller with these following features;

b)Dust, oil proof and colorful touch switch control panel. 

c)El display of pressure, speed, time and distance for each motion. 

d)Shut-down device with 100 presets mold data memory. 

e)Equipped with 4 stages injection, 3 stages holding pressure and 3 stages back pressure. 

f)PID barrel temperature control: temperature abnormal & electrical wire disconnection alarm. 

g)SSR-solid state temperature controller. 

h)Screw cold start protection. 

i)Abnormal shot detection. 

j)Output quantity and packaging quantity preset. 

k)Clamping, injection and ejection (option), and carriage action (option) by linear potentiometer. 

l)Screw rotating speed read-out. 

m)Security code function to avoid missing data or careless changing. 

n)Super low pressure clamping ensures security of user, and maintains lifespan of machine efficiently.

Application Scope:

Technical Parameters:

Cereal Bar Forming Machine

 Cereal Bar Machine

Qunlong offers Cereal Bar Molding Machine for more fragile materials such as nutritional, granola, crisp rice, meal replacement, energy, cereal, and other bars. Our popular Cereal Bar Forming Machine has quickly become best selling equipment. 

Main Equipment:

Dragons Machine offers Cereal Bar Forming Machine for more fragile materials such as nutritional, granola, crisp rice, meal replacement, energy, cereal, and other bars. Our popular Cereal Bar Forming Machine has quickly become best selling equipment. 

Technical Features:

We've used industry best practices to create a fully customizable system with state-of-the-art features. Stainless steel components and a sanitary design allow for complete wash down, while a modular design makes way for additional features.

System Advantage:

Various shapes and sizes can be achieved by changing the molds. Also, we supply one mold with two shapes (same thickness) to lower the investment.

Application Scope:

Cereal Production Equipment Technical Parameters:

Muesli Bar Forming Machine is designed for the production of granola, muesli, nut, protein and candy bars.

Main Equipment:

Muesli Bar Cutting Machine is designed for the production of granola, muesli, nut, protein and candy bars.

Technical Features:

Forming rollers form a sheet of food product - whether it is muesli/granola, cereal, protein, rice-crispie, caramel or confectionery

System Advantage:

Vertical cutter is used to used to cut product slabs longitudinally into ropes. The design provides quick and easy changeover of the slitter head, anvil and other parts when changing from one bar-pitch to another, meaning downtime is reduced. This process can be completed safely, easily and quickly by one operator using the built-in changeover mechanism - in less than 10 minutes.

Horizontal cutter is used to cut preformed ropes to lengths as required, and can be guillotine type or linear cutting type. All the blades are specially treated to avoid sticking the materials.

Application Scope:

Muesli Bar Machine Technical Parameters

QL-360F Snacks Bar Molding Machine can be used for producing all kinds of cereal bars and sticks.

Technical Features:

 Rotary structure which covers smaller area with high efficiency.

 The shapes can be round, cylindrical, square, semi round, triangular and blossom, etc.

 Mechanical pressing & rubbing, does not hurt nuts, without waste.

 Mechanical driving, accuracy positioning, upper and nether moulds tight fit, makes super cereal bar shaping.

 Using high performance frequency inverter, easy adjust speed, high efficiency, it can produce 24-hour continuously.

 Moulds and hopper are both non-sticky processed. All the parts may contacts food are all non-toxic material, oil and high temperature resistance.

 Cooling conveyor can be customerized as demand.

Application Scope:

Technical Parameters of snacks food extruder:

Cereal Bar Machine

Oat Meal Chocolate Machinery can produce oat meal chocolate with various shapes and sizes.

Main Equipment:

Oatmeal Chocolate Machinery can produce oat meal chocolate with various shapes and sizes.

Technical Features:

Oatmeal Chiocolate Coating Machine is fully cutomatic machine, which uses the method of forming + freezing to blending oat meal and chocolate. 

System Advantage:

After mixing the raw material, the procedures of forming, demolding and freezing are all performed automatically, and only needs one worker to mix and feed the material, which could reduce labour source. The whole machine has high efficiency and covers small area. One worker can operate this machine.

Application Scope:

Oat Chocolate Machine Technical Parameters

Chocolate Enrobing Machine focused the enrober design on end-product accuracy, fast cleaning and changeovers and accurate temperature control.

Main Equipment:

Chocolate Enrobing line focused the enrober design on end-product accuracy, fast cleaning and changeovers and accurate temperature control. Enrobers can fully coat or bottom-coat only, and decorate a variety of products

Technical Features:

A unique feature is the ability to remove the complete carriage from the enrober onto a wash-down trolley, without the use of tools; it can then be thoroughly cleaned, greatly reducing downtime. These units have proven very popular with both bar and chocolate manufacturers.

System Advantage:

Cooling tunnels are used to cool chocolate and compound, bar slabs, cookies and other food products. Cooling tunnels are constructed in stainless steel for durability, cleaning and hygiene purposes.

The tunnels meet the latest standards in hygienic design, ensuring fast, simple and thorough cleaning throughout all areas of the tunnels. From the hoods, beds, drive and evaporator sections, all areas can be accessed, cleaned and dried easily.

Application Scope:

A variety of profile setups can be achieved, depending on the product being processed and the heat loads. Tunnels are equipped with lift-up covers enabling easy access for cleaning.