Horizontal side loading S1 Spark Plasma Sintering System
Rapid heating and cooling, greatly shortening production time and reducing production costs (heating rate can reach 100 ~ 200℃ / min).
1.Self-developed high efficiency and energy saving power supply
Adopting self-developed pulse frequency conversion DC power supply, The current output is stable and the power consumption is greatly reduced, energy saving and environmental protection.
2.Precised pressure control system
Servo valve is used to control the pressure output of the hydraulic cylinder, and the control accuracy can reach 1/1000.
Thermocouple and two-color infrared instrument are used to measure the temperature.
3.Advanced automatic control and reliable safety interlock
Adopting computer to realize automatic control of temperature and action process, PLC safety interlock. It has sound and light alarm and interlock function such as over-pressure, over-temperature and high water temperature.
Specifications
|
S1 Spark Plasma Sintering System |
|
|
Model |
VHPsp-9/20-2400(S1) |
|
Equipment Loading Method |
Horizontal side loading |
|
Max.Power |
60KW |
|
Output Voltage |
0 ~ 10V |
|
Output Current |
0 ~ 6000A |
|
Pulse Control |
ON/1～255ms OFF/1～255ms |
|
Max. Sintering Temp |
2400℃（The temperature will change according to the resistance of the sintered material） |
|
Product Diameter |
≤φ30mm |
|
Mold Diameter |
≤φ90mm |
|
Open Height |
200mm |
|
Z-axis stroke |
100mm |
|
Displacement Accuracy |
±0.005mm |
|
Max. Pressure |
49KN（5Ton） |
|
Pressure Control |
Servo Hydraulic |
|
Pressure Accuracy |
±0.1% |
|
Pressure method |
Single-way pressure, bottom pressure |
|
Max.Vacuum |
1Pa/8.0×10-3Pa（8.0×10-2/8.0×10-5 torr）Optional |
|
Pressure Rise Rate |
≤ 2Pa/h |
|
Temperature Control and Measurement |
PLC program temperature control |
|
Gases |
High-purity argon or high-purity nitrogen, inflation pressure ≤0.02MPa (adjustable) |
|
Cooling Water Requirements |
Water pressure 0.2 ~ 0.4MPa, 5m3/h |
Multifunctional Furnace for Vacuum Hot Pressing Sintering
1.The furnace body adopts the circular vacuum tank design, all of which is made of stainless steel and corrosion resistant.
2.The design of the circular vacuum furnace ensures good air tightness of the chamber and has high pressure resistance.
3.Furnace material is made of high-quality poly-crystalline alumina fiber by vacuum adsorption, saving 50% energy and has a uniform temperature field.
4.Advanced automatic control and reliable safety interlock: Adopt computer to realize automatic control of temperature and action process, PLC safety interlock. It has sound and light alarm and interlock function such as over-pressure and over-temperature.
Specifications
|
Multifunctional Furnace for Vacuum Hot Pressing Sintering |
|
|
Model |
VHPgr-20/20/30-1600(P2-16) |
|
Equipment Form |
Horizontal |
|
Loading method |
Horizontal side loading |
|
Heating Element |
Graphite Plate |
|
Max.Temperature |
1600℃ |
|
Working Temperature |
1500℃ |
|
Max.Power |
30KW |
|
Max.Vacuum |
6.7×10-3Pa（6.7×10-5 torr） |
|
Temperature Accuracy |
±1℃ |
|
Temperature uniformity |
±5℃ |
|
Thermocouple |
B-Type |
|
Pressure Rise Rate |
≤2.0Pa/h |
|
Gases |
Nitrogen,Argon |
|
Cooling Water Requirement |
Water pressure: 0.2~0.3MPa, water flow: 5m3/ h |
|
Power Requirement |
Three-phase / 380V; |
|
Technical parameters of hot pressing sintering (the use of vacuum hot pressing) |
|
|
Max.Pressure |
196KN（20Ton） |
|
Maximum Outside Diameter of Mold |
φ160x160mm（DxH） |
|
Product Diameter |
≤φ80mm |
|
Diameter of metal head |
φ85mm |
|
Max Displacement |
100mm |
|
Pressing Direction |
Single way pressurization ( bottom ) |
|
Technical parameters of vacuum sintering (the use of vacuum sintering) |
|
|
Maximum Heat Area Size |
200x200x300mm（WxHxL） |
|
Effective Zone |
160x160x160mm（WxHxL） |
|
Burnt Plate Size |
160x160mm（WxL） |
|
Equipment External Dimensions |
1500x2000x1500mm(WxHxL) |
|
Equipment Weight |
1.78Ton |
Horizontal 3312 Industrial Vacuum Sintering Furnace
Technical Features
1.Uniform heating, Reliable heat insulation and Temperature measurement
Using graphite resistance heating, reasonable heating structure and excellent material to ensure the uniformity of furnace temperature under vacuum.
2.Performs Degassing, Dewaxing and Sintering in Sequence
Using internal tight box to discharge binder vapors and prevent them from adhering to or contaminating furnace walls or the heat-insulating layer.
3.Thorough steam grease cleaning system
Equipped with a unique steam fat removal system to eliminate the troubles of fat removal.
4.Advanced automatic control and reliable safety interlock
Adopt computer to realize automatic control of temperature and action process, and PLC safety interlock. It has sound and light alarm and interlock function such as over-pressure and over-temperature and high water temperature.
5.Efficient fast cooling system
Can be equipped with internal or external circulation rapid cooling device, high-efficiency heat exchange technology blows to the workpiece in multiple directions, cooling quickly and evenly.
Specifications
|
3312 Industrial Vacuum Sintering Furnace |
|
|
Model |
VHSgr-30/30/120-1800 (3312) |
|
Equipment Form |
Horizontal |
|
Loading method |
Horizontal side loading |
|
Heating Element |
Graphite |
|
Ultimate Vacuum |
8.0×10-3Pa（8.0×10-5 torr） |
|
Pressure Rising Rate |
≤2.0Pa/h |
|
Technical parameters of vacuum sintering (use of vacuum sintering) |
|
|
Heat Area Size |
300x300x1200mm（WxHxL） |
|
Max.Temperature |
1800℃ |
|
Working Temperature |
1700℃ |
|
Max.Power |
90KW |
|
Temperature Accuracy |
±1℃ |
|
Thermocouple |
W-Re5/26(C-type) |
|
Technical parameters of vacuum degreasing (for vacuum degreasing) |
|
|
Applicable material and degreasing process |
CIM / MIM |
|
Degreasing Temperature |
100℃ ~ 950℃ |
|
Gases |
Nitrogen,Argon |
|
Control System |
PLC+HMI |
|
Cooling Water Requirement |
Water pressure: 0.2~0.3MPa, water flow: 20M3/ h |
Superior Quality A1-17 Atmosphere Sintering Furnace
Technical Features
1.Maximum Heating Temperature: 2300℃
2.Integrated hot press sintering and vacuum sintering in one furnace
3.Horizontal design with front-open chamber ensures easy loading and removal of mold.
4.Vacuum degree (10^-3 Pa range) and Inert gas (Ar, He, N2) operation.
5.Fully automatic operation by PLC and touchscreen HMI.
6.Simultaneous temperature and pressure control.
7.Temperature control system based on thermocouple and infrared thermometer.
8.Safety alarm system for over-pressure and over-temperature.
Specifications
|
A1-17 Atmosphere Sintering Furnace |
|
|
Model |
AHSms-15/15/15-1700 (A1-17) |
|
Max.Power |
4KW |
|
Max.Temperature |
1700℃ |
|
Working Temperature |
1600℃ |
|
Heating Element |
Silicon molybdenum rods |
|
Temperature Accuracy |
±1℃ |
|
Heat Area Size |
150x150x150mm（WxHxL） |
|
Capacity |
3 Liter |
|
Max.Working Pressure |
≤0.1MPa |
|
Max.Vacuum |
100Pa（1torr） |
|
Thermocouple |
B-Type |
|
Cooling Method |
Natural cooling |
|
Gases |
Nitrogen,Argon,Oxygen,Air,etc |
|
Control Method |
Manual / automatic free switch |
Technical Features
Horizontal, double chamber structure, circular heating chamber structure; feeding and discharging mechanism; double paddle structure, using frequency conversion speed control method to control feeding and discharging smoothly, rapidly and reliably; oil mixing system: frequency conversion control motor drive agitator, guide plate can promote the reasonable circulation flow of vacuum quenching oil, improve the cooling capacity of quenching oil. It has a patented temperature thermocouple feeding device and a patented temperature control thermocouple double-layer sealing structure.
Specifications
|
Type |
Working Zone size(mm) |
Capacity(kg) |
Heating Power(KW) |
Max.Temp(℃) |
Temp.uniformity |
Max.vacuum(Pa) |
Pressure risingrate(Pa/h) |
Air cooling pressure |
|
VGQK-280 |
1200x1000x900 |
2500 |
280 |
1200 |
≤±5 |
4x10-1 |
≤0.65 |
6 |
|
VGQK-450 |
2000x1200x700 |
4000 |
450 |
1200 |
≤±5 |
4x10-1 |
≤0.65 |
6 |
|
VGQV-150 |
Ф600x800 |
250 |
150 |
1320 |
5 |
4x10 -1 or 4x10-3 |
≤0.65 |
6 |
|
VGQMV-300 |
Ф600x1200 |
1200 |
300 |
1320 |
5 |
4x10 -1 or 4x10-3 |
≤0.65 |
6 |
|
VGQMV-360 |
Ф1000x1000 |
1000 |
360 |
1320 |
5 |
4x10 -1 or 4x10-3 |
≤0.65 |
6 |
|
VGQMV-420 |
Ф1000x1200 |
1000 |
420 |
1320 |
5 |
4x10 -1 or 4x10-3 |
≤0.65 |
6 |
|
VGQV-200 |
Ф1000x1200 |
1000 |
200 |
1320 |
5 |
4x10 -1 or 4x10-3 |
≤0.65 |
6 |
|
VGQV-450 |
Ф1000x2500 |
1500 |
450 |
1320 |
5 |
4x10 -1 or 4x10-3 |
≤0.65 |
6 |
|
VGQMV-450 |
Ф1600x2000 |
2500 |
450 |
1320 |
5 |
4x10 -1 or 4x10-3 |
≤0.65 |
6 |